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COMMERCIAL HINGES

Table of Contents

FEATURES AND SPECIFICATIONS2
ANSI/BHMA FULL MORTISE BUTT HINGES3-4
SPRING HINGES4
ELECTRIFIED HINGES5
HOW TO ORDER GUIDE5
QUICK REFERENCE GUIDE6
RECOMMENDED NUMBER OF HINGES, HINGE LOCATIONS, HINGES WIDTHS 7
HINGE WIDTH FORMULA, TYPICAL DOOR WEIGHTS 8
HINGE SELECTION FOR LABELED FIRE DOORS9-10
HANDING AND FINISHES10
CROSS REFERENCE 11

2 BALL BEARING STANDARD WEIGHT

4 BALL BEARING HEAVY WEIGHT

SPRING HINGE STANDARD WEIGHT

POWER TRANSFER STANDARD OR HEAVY WEIGHT

Features

  • NON-REMOVABLE Included with all 2 and 4 ball bearing, std and heavy weight hinges.
    • PIN (NRP): Groove in pin accepts set screw in center barrel.

FRAME

• Set screw secured using a 3/32" hex (allen) wrench and is not accessible when door is closed.

TYPE: • Full Mortise. Hinge leaves are mortised into the door and frame.

• Provides 1/16" of clearance between both leaves when the hinge is in the closed position.

Specifications

MATERIALS: • STEEL — Applications: Interior doors, non-corrosive environments.

• STAINLESS STEEL — Applications: Exterior, doors, corrosive environments

PACKAGING: • Qty of Hinges Per Individual Carton:

3ea for Plain, 2 Ball Bearing and 4 Ball Bearing Hinges

3ea for Spring Hinges 1ea for Electrified Hinges • Qty of Hinges Per Master Carton:

48ea for Plain, 2 Ball Bearing and 4 Ball Bearing Hinges

FASTENERS: • All hinges packed with Machine Screws (12-24 x 1/2" FHMS)

and Wood Screws (12 x 1-1/4" FHWS)

CERTIFICATIONS, • Conforms with the requirements of NFPA 80-2013, Section 6.4.3.1.

LISTINGS, COMPLIANCES: • Certified to ANSI/BHMA A156.1-2006:

— Grade 1, 4 Ball Bearing (HB) 2,500,000 cycles — Grade 2, 2 Ball Bearing (BB) 1,500,000 cycles — Grade 3, Plain Bearing (PL) 350,000 cycles

• UL 10C Listed:

— SH Series Spring Hinges

— EL Series Electrified Hinges

WARRANTY: • Five (5) year limited warranty

FULL MORTISE
HINGES 		DESCRIPTION FINISH
ANSI (US) 		PDQ HINGE MODEL
PLAIN B EARING
5 Knuckle 600 (P) 35 ST PL 4040 600
0 H 0 Base Material: Steel with Steel Pin
Size: 4" x 4" 		652 (26D) 35 ST PL 4040 652
Hinge Weight: Standard
Frequency of Use: Low
Thickness: .130" 3 .005"
ANSI 8133
5 Knuckle 600 (P) 35 ST PL 4545 600
9 4 9 Base Material: Steel with Steel Pin
Size: 4-1/2" x 4-1/2" 		613 (10B) 35 ST PL 4545 613
° H ° Hinge Weight: Standard 619(US15) 35 ST PL 4545 619
Frequency of Use: Low
Thickness: .130" 3 .005" 		652 (26D) 35 ST PL 4545 652
ANSI 8133
2 BALL E 25 CT DD 4540 C52 NDD
5 Knuckle Base Material: Steel with Steel Pin Size: 4-1/2" x 4" Hinge Weight: Standard Frequency of Use: Medium Thickness: .134" 3 .005" ANSI A8112 652 (26D) 35 ST BB 4540 652 NRP
5 Knuckle 600 (P) 35 ST BB 4545 600 NRP
0 9 9 Base Material: Steel with Steel Pin 605 (3) 35 ST BB 4545 605 NRP
Size: 4-1/2" x 4-1/2 "
Hinge Weight: Standard 		613 (10B) 35 ST BB 4545 613 NRP
Frequency of Use: Medium
Thickness: .134"" 3 .005" 		619(US15) 35 ST BB 4545 619 NRP
ANSI A8112 652 (26D) 35 ST BB 4545 652 NRP
5 Knuckle 630 (32D) 35 SS BB 4035 630 NRP
Base Material: Steel with Steel Pin
Size: 4" x 3-1/2"
Hinge Weight: Standard
Frequency of Use: Medium
Thickness: .134" 3 .005"
ANSI A5112
5 Knuckle 630 (32D) 35 SS BB 4040 630 NRP
Base Material: Steel with Steel Pin
Size: 4" x 4"
Hinge Weight: Standard
Frequency of Use: Medium
Thickness: .134" 3 .005"
ANSI A5112
5 Knuckle 630 (32D) 35 SS BB 4540 630 NRP
Base Material: Stainless Steel with Stainless
Steel Pin
Size: 4-1/2" x 4"
Hinge Weight: Standard
Frequency of Use: Medium
Thickness: .134" 3 .005"
ANSI A5112
5 Knuckle
Base Material: Stainless Steel with Stain- 		630 (32D) 35 SS BB 4545 630 NRP
less Steel Pin Size: 4-1/2" x 4-1/2" Hinge Weight: Standard Frequency of Use: Medium Thickness: .134" 3 .005" ANSI A5112
4 BALL E BEARING
5 Knuckle 600 (P) 35 ST HB 4545 600 NRP
Base Material: Steel with Steel Pin
Size: 4-1/2" x 4-1/2" 		605 (3) 35 ST HB 4545 605 NRP
Hinge Weight: Heavy 613 (10B) 35 ST HB 4545 613 NRP
Frequency of Use: High Thickness: .180" 3 .005" 619(US15) 35 ST HB 4545 619 NRP
ANSI 8111 652 (26D) 35 ST HB 4545 652 NRP
FULL MORTISE
HINGES 		DESCRIPTION FINISH
ANSI (US) 		PDQ HINGE MODEL
4 BALL BE ARING
5 Knuckle Base Material: Steel with Steel Pin Size: 5" x 4-1/2" Hinge Weight: Heavy Frequency of Use: High Thickness: .180" 3 .005" ANSI 8111 652 (26D) 35 ST HB 5045 652 NRP
5 Knuckle Base Material: Stainless Steel with Stainless Steel Pin Size: 4-1/2" x 4-1/2" Hinge Weight: Heavy Frequency of Use: High Thickness: .180" 3 .005" ANSI 5111 630 (32D) 35 SS HB 4545 630 NRP
5 Knuckle Base Material: Stainless Steel with Stainless Steel Pin Size: 5" x 4-1/2" Hinge Weight: Heavy Frequency of Use: High Thickness: .180" 3 .005" ANSI 5111 630 (32D) 35 SS HB 5045 630 NRP
5 Knuckle Base Material: Stainless Steel with Stainless Steel Pin Size: 5" x 5" Hinge Weight: Heavy Frequency of Use: High Thickness: .180" 3 .005" ANSI 5111 630 (32D) 35 SS HB 5050 630 NRP
SPRING HINGES DESCRIPTION FINISH
ANSI (US) 		PDQ HINGE MODEL
3 Knuckle Base Material: Steel Size: 4-1/2" x 4-1/2" Hinge Weight: Standard Frequency of Use: Medium Thickness: .134" 3 .005" ANSI K8107-1F 600 (P)
613 (10B)
619 (US15)
652 (26D) 		35 ST SH 4545 600
35 ST SH 4545 613
35 ST SH 4545 619
35 ST SH 4545 652
3 Knuckle Base Material: Stainless Stee LISTED Size: 4-1/2" x 4-1/2" Hinge Weight: Standard Frequency of Use: Medium Thickness: .134" 3 .005" ANSI K5107-1F 630 (32D) 35 SS SH 4545 630

Electrified Hinges

FEATURES OPTION
DESIGNATOR 		DESCRIPTION
EL 2 Concealed electric through-wire (2 wires, 22GA)
UL Fire EL 4 Concealed electric through-wire (4 wires, 28GA)
Listed for use with electrified
mortise or cylindrical locks,
exit devices with electric latch 		EL 10 Concealed electric through-wire (10 wires, 28GA)
retraction, electric strikes, locks
or exit devices with monitor
ing or request to exit switches 		EL 24 Concealed electric through-wire
(2 wires @ 22GA, 4 wires @ 28GA)
Electrical Specifications
Concealed electric through 		ELM 3 Concealed electric monitor (3 wires, 28GA)
wire: 50 volts AC/DC @ 3.5
amps continuous, 16 amps
pulse (maximum pulse width: 		ELM 4 Concealed electric through-wire and monitor
(4 through wires and 3 monitor wires, all 28GA)
400msec., 10 sec minimum off
time between pulses)
Concealed electric monitor: 		ELM 6 Concealed electric through-wire and monitor
(6 through wires and 3 monitor wires, all 28GA)
30 VDC @ .5 amps ELM 8 Concealed electric through-wire and monitor
(8 through wires and 3 monitor wires, all 28GA)

How to Order

QUANTITY SERIES MATERIAL STYLE SIZE FINISH SECURITY
FEATURE2 		ELECTRIFIED
OPTIONS1
10 35 ST BB 4545 630 NRP —
35 —
Full Mortise 		ST — Steel
SS —
Stainless Steel 		PL — Plain
Bearing
BB — 2 Ball
Bearing
HB — 4 Ball
Bearing
SH —
Spring
Hinge 		4035 —
4" X 3-1/2"
4040 —
4" X 4"
4540 —
4-1/2" X 4"
4545 —
4-1/2" X
4-1/2"
5045 —
5" x 4-1/2"
5050 —
5" x 5"" 		600 — Prime
Coated
605 —
Bright Brass
613 — Oil
Rub Bronze
619 — Satin
Nickel
652 — Satin
Chrome
630 — Satin
Stainless
Steel 		NRP — Non
Removable Pin 		EL 2 — Concealed electric
through-wire (2 wire, 22 ga)
EL 4 — Concealed electric
through-wire (4 wire, 28 ga)
EL 10 — Concealed electric
through-wire (10 wire, 28
ga)
EL 24 — Concealed electric
through-wire (2 wires @ 22
ga, 4 wires @ 28ga)
ELM 3 — Concealed electric
monitor (3 wire, 28 ga)
ELM 4 — Concealed electric
through-wire and monitor
(4 through wires and 3
monitor wires, all 28GA)
ELM 6 — Concealed electric
through-wire and monitor
(6 through wires and 3
monitor wires, all 28GA)3
ELM 8 — Concealed electric
through-wire and monitor
(8 through wires and 3
monitor wires, all 28GA)3

Ordering example: Plain bearing hinge: 35 ST PL 4545 600 4 Wire Std Weight Hinge: EL 4 35 SS BB 4545 630 NRP

Notes:

  • 1- EL Series only available in 2 and 4 ball bearing. Includes NRP.
  • 2 NRP only available in 2 and 4 ball bearing.
  • 3 Not available in 4 ball bearing heavy weight hinges.

Accessories

PART DESCRIPTION
85004 MORTAR GUARD FOR ELECTRIFIED HINGES

Quick Reference Guide

Referen ı ı
PDQ HINGE MODEL* FINISH
ANSI
(US) 		ANSI
NUMBER* 		STYLE BASE
MATERIAL 		SIZE FREQUENCY WEIGHT THICKNESS SWAGING
FU JLL MORTISE HINGES
35 ST PL 4040 600 600 (P) 4" x 4"
35 ST PL 4040 626 652 (26D) 4 × 4
35 ST PL 4545 600 600 (P) A8133 PLAIN LOW .130"3.005"
35 ST PL 4545 613 613 (10B)
35 ST PL 4545 626 652 (26D) STEEL
35 ST BB 4545 600 NRP 600 (P) SIEEL 4-1/2" x
4-1/2"
35 ST BB 4545 605 NRP 605 (3) CTANDADD
35 ST BB 4545 613 NRP 613 (10B) A8112
w/NRP 		STANDARD
35 ST BB 4545 626 NRP 652 (260) .134"3.005" 2 LEAVES
35 ST BB 4540 626 NRP 652 (26D) 2 BALL
BEARING 		4-1/2 x 4" MEDIUM
35 SS BB 4035 630 NRP 4" x 3-1/2"
35 SS BB 4040 630 NRP 670 (700) A5112 STAINLESS
STEEL 		4" x 4"
35 SS BB 4540 630 NRP 630 (32D) w/NRP 4-1/2 x 4"
35 SS BB 4545 630 NRP
35 ST HB 4545 600 NRP 600 (P)
35 ST HB 4545 605 NRP 605 (3) 4-1/2" x
4-1/2"
35 ST HB 4545 613 NRP 613 (10B) A8111
w/NRP 		STEEL STEEL HEAVO 100" 2 005"
35 ST HB 4545 626 NRP 652 (26D) 4 BALL
36 ST HB 5045 626 NRP 652 (260) BEARING 5" x 4-1/2" HIGH HEAVY .180" 3.005"
35 SS HB 4545 630 NRP 4-1/2" x
4-1/2"
35 SS HB 5045 630 NRP 630 (32D) A5111
w/NRP 		STAINLESS
STEEL 		5" x 4-1/2"
35 SS HB 5050 630 NRP 5" x 5"
SPRING HIN GES
35 ST SH 4545 613 613 (10B)
35 ST SH 4545 613 613 (10B) K8107-1F STEEL 4-1/2" x MEDIUM STANDARD .134+005 2 LEAVES
35 ST SH 4545 626 652 (26D) 4-1/2"
35 SS SH 4545 630 630(32D) K5107-1F STAINLESS
STEEL
ELECTRIFIED H INGES

Recommended Number of Hinges

On doors up to 5' (1.52m) use two hinges and an additional hinge for each additional 2.5' (.76m) or fraction thereof.

See table below:

DOOR HEIGHT (UP TO) RECOMMENDED
# OF HINGES
FT M
5 1.52 2
7-1/2 2.29 3
10 3.05 4
12-1/2 3.81 5
15 4.57 6

Hinge Locations on Door

  • Top hinge 5" (127mm) from frame rabbet to top of hinge barrel.
  • Bottom hinge 10" (254mm) from bottom edge of hinge barrel to finished floor.
  • Center third hinge between top and bottom hinges.

NOTE: This information is for reference only. Actual placement may vary according to code requirements and guidelines provided by the door manufacturer..

Hinge Width

DOOR THICKNESS
CLEARANCE REQUIRED 		WIDTH OF HINGE
IN OPEN POSITION
INCHES MM INCHES MM INCHES MM
1-3/8" 34.9 1-1/4"
1-3/4" 		31.8
44.5 		3-1/2"
4" 		88.9
101.6
1-3/4" 44.5 1"
1-1/2"
2"
3" 		25.4
38.1
50.8
76.2 		4"
4-1/2"
5"
6" 		101.6
104.3
127
152.4
2" 50.8 1"
1-1/2"
2-1/2" 		25.4
38.1
63.5 		4-1/2"
5"
6" 		114.3
127
152.4
2-1/4" 57.15 1"
2" 		25.4
50.8 		5"
6" 		127
152.4
2-1/2" 63.5 3/4"
1-3/4" 		19
44 		5"
6" 		127
152.4
3" 76.2 3/4"
2-3/4"
4-3/4" 		19
69.9
120.7 		6"
8"
10" 		152.4
203.2
254

Hinge Width Formula

Calculation to determine hinge width requirements for extra clearance

Take thickness of door - (subtract) backset x (multiply) 2 + (plus) inset (if applicable) = (equals) hinge width. If the resulting value does not match a standard hinge width, use the next larger hinge (width).

Typical Door Weights

DOOR THICKNESS
DOOR
MATERIAL 		INCHES
1-3/8" 		MM
34.9 		INCHES
1-3/4" 		MM
44.5 		INCHES
2" 		MM
50.8
lbs/ft2 kg/m2 lbs/ft2 kg/m2 lbs/ft2 kg/m2
Ash 4 19.5 5 24.4 6 29.3
Birch 4.25 20.8 5.5 26.9 6.25 30.5
Fir 3 14.6 3.5 17.1 4 19.5
Mahogany 3.5 17.1 4.5 22 5.25 25.6
Oak 5 24.4 7 34.2 8 39.1
White Pine 3 14.6 3.5 17.1 4 19.5
Hollow Core 2 9.8 2.5 12.2 — —
Particle Core 4 19.5 5 24.4 — —
Solid Core 3.5 17.1 4.5 22 5.25 25.6
Kalamein — — 5 24.4 — —
Mineral Core 3.5 17.1 4 19.5 — —
Lead Lined Wood w/ 1/16" thick lead — — 8.7 42.5 — —
Lead Lined Wood w/ 1/8" thick lead — — 12.4 60.5 — —
Lead Lined Wood w/ 3/16" thick lead — — 16.1 78.6 — —
Lead Lined Wood w/ 1/4" thick lead — — 19.8 96.7 — —
Lead Lined Wood w/ 3/8" thick lead — — 27.2 132.8 — —
Lead Lined Wood w/ 1/2" thick lead — — 34.6 168.9 — —
Hollow Metal 18 gauge 4.3 21 4.6 22.5 — —
Hollow Metal 16 gauge 5.4 26.4 5.8 28.3 — —
Hollow Metal 15 gauge 6.2 30.3 6.5 31.7 — —
Hollow Metal 14 gauge 7 34.2 7.3 35.6 — —
Hollow Metal 13 gauge 8.3 40.5 8.7 42.5 — —
Hollow Metal 12 gauge 9.9 48.3 10.2 49.8 — —
Hollow Metal 11 gauge 11.2 54.7 11.6 56.6 — —
Hollow Metal 10 gauge 12.8 62.5 13 63.5 — —

The above chart indicates approximate weights for common door types.

These estimations do not include the additional weight of any door hardware.

Hinge Selection for Labeled Fire Doors

Reproduced with Permission from NFPA 80-2010, Fire Doors and Other Opening Protectives, Copyright © 2009, National Fire Protection Association. This reprinted material is not the complete and official position of NFPA on the referenced subject, which is represented only by the standard in its entirety.

  • 6.4.3* Builders Hardware.
  • 6.4.3.1 Hinges. Hinges shall be as specified in individual door manufacturer's published listings or Table 6.4.3.1.
  • 6.4.3.1.1 Doors up to 60 in. (1.52 m) in height shall be provided with two hinges and an additional hinge for each additional 30 in. (076 m) of door height or fraction thereof.

Table 6.4.3.1 Builders Hardware Mortise, Surface, and Full Length Hinges, Pivots, or Spring Hinges for Swinging Doors

DOOR
RATING (HR) 		MAXIMUM DOOR SIZE
WIDTH
HEIGHT 		WIDTH MINIMUM HINGE SIZE
THICKNESS 		HINGE TYPE
FOR 1-3 ⁄4 IN. (44.5-MM) OR THICKER DOORS
3 or Less 4 ft. (1.22m) 10 ft. (3.05m) 4.5 in. (114.3mm) 0.180 in.
(4.57mm) 		Steel, mortise or surface
3 or Less 4 ft. (1.22m) 8 ft. (2.44m) 4.5 in. (114.3mm) 0.134 in.
(3.40mm) 		Steel, mortise or surface
1-1/2 or Less 3-1⁄6 ft. (0.96m) 8 ft. (2.44m) 6 in. (152.4mm) 0.225 in.
(5.72mm) 		Steel, olive knuckle or paumelle
3 or Less 4 ft. (1.22m) 10 ft. (3.05m) 4 in. (101.6mm) 0.225 in.
(5.72mm) 		Steel pivots (including top,
bottom, and intermediate)
1-1/2 or Less 3 ft. (0.91m) 5 ft. (1.52m) 4 in. (101.6mm) 0.130 in.
(3.30mm) 		Steel, mortise or surface
1-1/2 or Less 2 ft. (0.61m) 3 ft. (0.91m) 3 in. (76.2mm) 0.092 in.
(2.34mm) 		Steel, mortise or surface
3 or Less 3 ft. (0.91m) 7 ft. (2.13m) 4.5 in. (114.3mm) 0.134 in.
(3.40mm) 		Steel mortise or surface
(labeled, self closing, spring type)
3 or Less 3 ft. (0.91m) 7 ft. (2.13m) 4 in. (101.6mm) 0.106 in.
(2.67mm) 		Steel mortise or surface
(labeled, self closing, spring type)
FOR 1-3 ⁄8 IN. (34.93-MM) OR THICKER DOORS
3 or Less 3 ft. (0.91m) 7 ft. (2.13m) 3.5 in. (88.9mm) 0.123 in. (3.12mm) Steel, mortise or surface
3 or Less 2-2⁄3 ft. (0.81m) 7 ft. (2.13m) 3.5 in. (88.9mm) 0.105 in.
(2.67mm) 		Steel mortise or surface
(labeled, self closing, spring type)

  • 6.4.3.1.1.1 The distance between hinges shall be permitted to exceed 30 in (0.76 m).
  • 6.4.3.1.1.2 Where spring hinges are used, at least two shall be provided.
  • 6.4.3.1.2 All hinges or pivots, except spring hinges, shall be of the ball bearing type.
  • 6.4.3.1.2.1 Hinges or pivots employing other anti-friction bearing surfaces shall be permitted if they meet the requirements of ANSI/BHMA A156.1, Standard for Butts and Hinges.
  • 6.4.3.1.2.2 Spring hinges shall be labeled and shall meet the requirements of ANSI/BHMA A156.17, Standard for Self Closing Hinges & Pivots, Grade 1.
  • 6.4.3.1.3 Hinges 4 1/2 in. (114 mm) high and 0.180 in. (4.57 mm) thick shall be permitted for use on wide and heavy doors or doors that are subjected to heavy use or unusual stress.

Hinge Selection for Labeled Fire Doors (Cont.)

  • 6.4.3.1.4 Fire doors with hinges of lighter weight that are not of the ball bearing type shall be permitted under the following conditions:
    • 1. They are part of a listed assembly.
    • 2. They meet the test requirements of ANSI/BHMA A156.1, Standard for Butts and Hinges.
    • 3. They have been tested to a minimum of 350,000 cycles.
  • 6.4.3.1.5 Pivot sets made up of components that are smaller or of a lighter gauge than shown in Table 6.4.3.1 shall be permitted to be used, provided they meet the requirements of ANSI/BHMA A156.4, Standard for Door Controls (Closers), and are in accordance with the manufacturer's label service procedures.
  • 6.4.3.2 Attaching Hinges to Doors.
  • 6.4.3.2.1 Hinges shall be secured in accordance with the listing and the manufacturer's installation instructions.
  • 6.4.3.2.2 Mortise hinges shall be secured to reinforcements in the doors with steel machine screws.
  • 6.4.3.2.3 Mortise hinges shall be secured to wood and plastic-covered composite doors or wood core doors with No. 12 x 1 1/4 in. (31.75 mm) flat, threaded-to-the-head, steel wood screws. Pilot holes shall be drilled that are 5/32 in. (4 mm) in diameter.
  • 6.4.3.2.4 Surface hinges shall be attached with steel through-bolts.
  • 6.4.3.3 Attaching Hinges to Frames. Hinges shall be secured to frames with steel screws.
  • 6.4.3.3.1 Types of screws shall be permitted to vary depending on material use for the manufacture of labeled door frames.
  • 6.4.3.3.2 The manufacturer's instructions and published listings for labeled door frames shall be referenced for specific screw requirements.
  • 6.4.3.3.4 Shimming. When required to meet the clearances stated in 6.3.1.7, the shimming of hinges using steel shims shall be permitted.

Handing

Finishes

652 (US26D) Satin Chromium

Cross Reference

HINGE DESCRIPTION PDQ ANSI BOMMER HAGER MCKIN
NEY 		PBB STANLEY
1279 T2714
Plain Bearing, Standard Weight – Steel 35STPL A8133 5000 EC1100 MP79 PB81 F179
BB1279 TA2714
2 Ball Bearing, Standard Weight – Steel 35STBB A8112 BB5000 ECBB1100 MPB79 BB81 FBB179
2 Ball Bearing, Standard Weight – Stainless BB1191 TA2314
Steel 35SSBB S5112 BB5002 (630/32D) (630/32D) BB51 FBB191
BB1168 T4A3786
4 Ball Bearing, Heavy Weight – Steel 35STHB A8111 BB5004 ECBB1102 MPB68 4B81 FBB168
4 Ball Bearing, Heavy Weight – Stainless BB1199 T4A3386
Steel 35SSHB A5111 BB5006 ECBB1103 MPB68 4B51 FBB199
1250 1502
Spring Hinge, Self Closing – Steel 35STSH K8107-1F LB4310C EC1105 MPS60 SP81 2060R
Notes:

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