780-211-HD-119
TEMPLATE FOR HALF SURFACE CONTINUOUS GEARED ALUMINUM HINGE
REVISION: 04/01/17
ROTON INSTRUCTION SHEET PART NO: 75007211
HAGER Companies, 139 Victor Street, St. Louis, MO 63104 (800) 325-9995
ROTON MODEL: 780-211 REVISION: 05/18/16
ROTON Model 780-211HD is an Aluminum Continuous Geared Half Surface Hinge that provides a 1/16" door inset. It can be used with any frame or frameless wall without hinge preps, and either with or without reinforcements depending on door weight. The frame rabbet must have a flat surface at least 1-15/16" wide and the frame face must have a flat surface of 1-17/32". Minimum clearance between the hinge edge of the door and the frame is 5/32" (4mm). "HD" models have additional bearings for heavy-duty application.
Hinge Length
All ROTON Hinges are supplied approximately 1" shorter than the nominal door height to avoid threshold or carpet clearance problems. If the hinge must be trimmed shorter, first determine the correct hand of the door and orientation of the hinge. Then mark and trim from the bottom of the hinge only – do not cut from the top end.
TOTAL 5/16" (7.9mm)
| NOM. | NOM. HINGE | NUMBER OF |
|---|---|---|
| DOOR | LENGTH | FASTENERS |
| HEIGHT | (FRAME / | |
| DOOR | ||
| 6' 8" | 79" (2006mm) | 15 / 25 |
| 7' 0" | 83" (2108mm) | 19 / 27 |
| 7' 2" | 85" (2159mm) | 19 / 27 |
| 8' 0" | 95" (2413mm) | 20 / 29 |
| 10' 0" | 119" (3022mm) | 23 / 35 |
TOTAL 9/16" (14.1mm)
Total Clearance Between Door And Frame Width
General Fitting Procedure
- For new construction with metal doors/frames: To accommodate the proper clearance between the door and frame, order the door undersized or the frame header oversized. See the clearance information above to attain the proper size. A minimum clearance of 5/32" (4.0mm) is required between the hinge edge of the door and the frame rabbet. Mortar guards, either Styrofoam or wood, are recommended for frames to prevent grout from interfering with the installation of the hinge fasteners.
- For new site-hung wood doors: If necessary, scribe and cut from the latch edge of the door to leave sufficient hinge stile thickness for proper fastening. See the clearance information above to attain the proper finished width of the door. A minimum clearance of 5/32" (4.0mm) is required between the hinge edge of the door and the frame rabbet.
- For remodeling with existing wood or laminate doors: If necessary, scribe and cut from the hinge edge of the door and plane smooth. See the clearance information above to attain the proper finished width of the door. A minimum clearance of 5/32" (4.0mm) is required between the hinge edge of the door and the frame.
ROTON INSTRUCTION SHEET PART NO: 75007211 ROTON MODEL: 780-211 REVISION: 05/18/16
HAGER Companies, 139 Victor Street, St. Louis, MO 63104 (800) 325-9995
Installation Procedure
Frame Preparation (See Fig. 1)
- 1. With the hinge open, place the hinge frame leaf against the frame rabbet making certain that both faces of the hinge are flush against the frame face along its entire length. Position the top of the hinge 1/16" (1/8" maximum) below the header. Note: A 1/16" shim is recommended due to initial settling of the bearings.
- 2. Rotate the door hinge leaf out of the way, to make it accessible to mark and center punch the screw hole locations. Accurate location is important for proper installation.
- 3. For metal frames 12 gage or less (≤.110"/2.8mm), it is not necessary to pre-drill pilot holes if using the self-drilling screws provided. For metal frames larger than 12 gage (>.110"/2.8mm), drill and tap all mounting holes for #12-24 threads prior to installing the screws. For wood frames, pre-drill pilot holes using a #18 (.170"/4.3mm) bit for optional #12 wood screws.
- 4. Attach the hinge to the frame. For metal frames, use the #12 self-drilling screws provided (recommended driver speed 1,900-2,500 RPM). For wood frames, use optional #12 wood screws.
Fig. 1
Door Preparation
- 1. Rotate the hinge leaf out of the way and set the door into the frame, using shims or wedges to adjust for the desired clearance on all sides.
- 2. Allow an additional 1/32" of clearance on the latch edge of the door at the top only. This will allow for any settling or twisting of the frame that may occur after the shims are removed and the weight of the door is transferred entirely to the frame.
- 3. Allow 1/16" clearance between the top of the door and the frame header rabbet. A good method for this is to use a 1/16" thick shim placed over the top edge of the door.
- 4. With the door held securely in place, rotate the hinge leaf into position on the face of the door.
-
5. (Standard sexbolt mounting) Mark and center punch the locations of the larger 3/8" diameter holes.
Accurate location is important for proper installation.
Rotate the hinge leaf back out of the way. At each mark, drill a hole completely through the door using a 3/8" (9.5mm) bit.
- (Optional mounting without sexbolts) Mark and center punch the locations of the smaller 15/64" diameter holes. For metal doors, use optional #12 self-drilling screws. For wood doors, pre-drill pilot holes using a #18 (.170"/4.5mm) bit for optional #12 wood screws.
Fig. 2
Hanging the Door (See Fig. 2)
- 1. Attach the hinge to the door as shown. Sexbolts may be reversed if additional security is needed on the push face of the door, but once the molding is in place reversed sexbolts cannot be accessed for maintenance or removal.
- 2. Remove all shims and wedges and make a gentle trial swing. Carefully check the door for proper swing and clearance.
Fig. 3
Install the Snap-On Molding (See Fig. 3)
1. For the door leaf – Locate and loosen the retaining setscrew on the edge of the molding with the 5/64" hex key provided. Hook the thicker leg of the molding under the outside edge of the door leaf along the full length of the hinge. Starting at the top and working downward, press or gently tap the opposite leg of the molding in place (if necessary use a rubber mallet or wood block under a hammer, taking care not to damage the molding). Tighten the retaining setscrew.
ROTON INSTRUCTION SHEET PART NO: 75007211 ROTON MODEL: 780-211 REVISION: 05/18/16
HAGER Companies, 139 Victor Street, St. Louis, MO 63104 (800) 325-9995
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| 1.8 | MACOUT MOISE. | enen. |
ROTON UL FIRE–RATED STUDS PART NO: 75006050
HAGER Companies, 139 Victor Street, St. Louis, MO 63104 (800) 325-9995
ROTON MODEL: 780-211 REVISION: 05/31/17
OTON Hinge U.L. Fire-Rated Studs – 780-211
These instructions outline how to install the optional stainless steel studs (4) for ROTON Hinge model 780- 211. All four studs must be used in order to comply with U.L. requirements for composite wood fire doors rated up to 90 minutes and metal fire doors rated up to 3 hours.
Materials Needed
- Stainless steel studs (4).
- Drill, 3/4" diameter bit, #16 (.177") bit, 12-24 thread tap.
- #10 spanner screwdriver.
Installation
- 1. Install the hinge in accordance with the standard installation instructions furnished with the hinge.
- 2. On the frame leaf, drill and tap 12-24 in the center of the four (4) pre-drilled ¾" holes.
- 3. The door has to have 4 horizontal slots (3/4 x 1-1/4") along the edge of the door. For the vertical slot location see the chart below. The first measurement is from the top of the hinge to the centerline of hole #1. The second, third and fourth holes are measured from centerline to centerline.
| Vertical Location | 79" | 83" | 85" | 95" | 119" |
|---|---|---|---|---|---|
| Hole #1 | 13-7/8" | 15-7/8" | 16-7/8" | 16-3/4" | 13-3/8" |
| Hole #2 | 10-1/4" | 10-1/4" | 10-1/4" | 20-1/2" | 30-3/4" |
| Hole #3 | 30-3/4" | 30-3/4" | 30-3/4" | 20-1/2" | 30-3/4" |
| Hole #4 | 10-1/4" | 10-1/4" | 10-1/4" | 20-1/2" | 30-3/4" |
- 4. The horizontal location is 19/32" from the face of the door. The ¾" diameter hole needs to be ¾" deep. Then drill another hole ½" horizontally from that hole to create a 1-1/4" slot. Trim out the material left between each horizontal holes (see illustration) to create the slot.
- 5. Insert a stud into each of the four #12-24 threaded holes on the frame and tighten securely using a #10 spanner screwdriver.
- 6. Close the door slowly to assure that the studs are properly aligned. Any minor interference can be corrected using a rat-tail file.
MODIFICATIONS & ADDITIONS
Special Cover Channels
Rounded back cover channels may be ordered. Availability for hinges with electrical modifications vary. Please consult the St. Louis sales office for confirmation.
Round Back
Round Back Cover Channels
Clear Anodized
79", Sizes:
Bronze Anodized
Sizes: 79", 83", 85", 95", 119"
Black Anodized
Sizes: 79", 83", 85", 95", 119"
Note: Special cover channels available in clear, dark bronze and black finish.
|
Roton Cover Channel
Compatibility |
||||
|---|---|---|---|---|
|
Hinge
Model |
FBCC
Flat |
Round
RBCC |
||
| 750-134 | • | • | ||
| 750-138 | • | • | ||
| 780-041 | • | • | ||
| 780-045 | • | • | ||
| 780-046 | • | • | ||
| 780-053 | • | • | ||
| 780-054 | • | • | ||
| 780-057 | • | • | ||
| 780-110 | • | • | ||
| 780-111 | • | • | ||
| 780-112 | • | • | ||
| 780-113 | • | • | ||
| 780-124 | • | • | ||
| 780-155 | • | • | ||
| 780-157 | • | |||
| 780-210 | • | • | ||
| 780-211 | • | • | ||
| 780-213 | • | • | ||
| 780-224 | • | • | ||
| 780-226 | • | • | ||
| 780-235 | • | • | ||
| 780-257 | • | |||
| 780-300 | • | |||
* Round back (RBCC) is not compatible with molded Hospital Tip option.
