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Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 1

For Trim purchased prior to August 2019 For Mortise Locks

ML2000 Series

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 1

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 1

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.

ML2000 Series

Installation Instructions

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 2

TOC Table of Contents
1 Tools Required 3
2 Package Contents 3
3 Assembly 3
a Prepare Spring Cartridges 3
b Assemble Spring Cartridges into BLSS Levers 4
c Rose Assembly 4
d Assemble Outside Adapter Plate and Rose 4
4 Installation 5
a Install Adapter Clutch 5
b Install Outside Lever Assembly 5
c Install Outside Trim 6
d Install Inside Adapter Plate Assembly 6
e Install Inside BLSS Rose Assembly 7
f Install Inside Lever Assembly 7

Attention Installer

Please read these instructions carefully to prevent missing important steps.

Notes

  • Improper installation may result in damage to lock and void factory warranty.
  • Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference only.

ML2000 Series

Installation Instructions

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 3

1 Tools Required

  • Phillips Screwdriver (# 2)
  • Torx Tamper Resistant Driver (T-20)
  • Torx Tamper Resistant Driver (T-10)
  • Hex Key Driver 5/64"

2 Package Contents

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions diagram on page 3

3 Assembly

a Prepare Spring Cartridges

Remove clear adhesive tape liners from spring cartridges before use. (Figure 2)

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 3

Installation Instructions

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

3

Assembly (cont.)

b

Assemble Spring Cartridges into BLSS Levers

Press spring cartridge assemblies into levers so that top of spring cartridge is flush or slightly below flush to lever's top surface. (Figure 3)

Note

Clean lever surface with rubbing alcohol prior to installing spring cartridge.

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

812F647-32D

C

Rose Assembly

• Install button head screw into each rose. Use a 1/16" hex key to tighten screw firmly to rose. (Figure 4)

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

d

Assemble Outside Adapter Plate and Rose

• Install rose using four (4) security torx screws.

Note:

Tighten screws evenly.

Copyright © 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 4

LH/LHR Outside Shown

ML2000 Series

Installation Instructions

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 5

4 Installation

a Install Adapter Clutch

Install adapter clutch into mortise lock hub. (Figure 6)

Note:

Adapter clutch is oriented toward latchbolt as shown.

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 5

b Install Outside Lever Assembly

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 5

Use outside bushing and spindle to connect rose/adapter plate assembly to outside lever assembly. (Figure 7)

  • Insert spindle into bushing; ensure that spindle is inserted no more than ¾" deep.
  • Use spindle to rotate bushing clockwise into outside lever hole.
  • Fully tighten bushing, then unthread bushing just enough to allow spindle to be inserted into lever, keeping bushing as tight as possible.
  • Once assembled, spindle orientation should be as shown. (Figure 8)

Note:

For installation assistance contact Corbin Russwin

Longer spindle used on outside

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 5

FM522 08/19

ML2000 Series

Installation Instructions

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 6

4 Installation (cont.)

c Install Outside Trim

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 6

d Install Inside Adapter Plate Assembly

Install inside adapter plate assembly using two (2) machine screws. (Figure 10)

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 6

ML2000 Series

Installation Instructions

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 7

4 Installation (cont.)

e Install Inside BLSS Rose Assembly

Attach inside rose assembly to inside adapter plate using four (4) security Torx screws. Tighten screws evenly. (Figure 11)

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 7

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 7

f Install Inside Lever Assembly

  • Install inside Spindle. (Figure 12)
  • Install inside BLSS lever assembly to inside adapter plate assembly using security torx set screw.

IMPORTANT

  • Line up rose screw with gap on spring cartridge.
  • Make sure machined end of spindle seats into clutch adapter before assembling lever onto rose.

(Figure 12)

Note

  • Inside of LHR shown.
  • Shorter spindle used on inside.

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 7

FM522 08/19

Corbin Russwin ML2000 Series BLSS Freewheeling Trim Retroflit Installation Instructions image on page 8

Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 USA Phone: 800-543-3558 Fax: 800-447-6714 www.corbinrusswin.com