5. Install Components

ASSA ABLOY

Lock in hand, depress guardbolt. Check that latchbolt is deadlocked. Check that latchbolt lever (and cylinder lever, hubs, and thumbpiece lever, if

relevant) operate the lock freely.

Insert Lock Body into door cavity. Fasten to door edge (2 PUFHM/WS) Note: Make sure that door reinforcing clips or doorwalls support lock immovable (restricting rocking motion).

B. Install Armor Front

Fit over bolts and fasten to lock base front (2 PUFHMS). Check that bolts retract and extend freely.

C. Install Strike

Seat in place (lip bend away from opening). Fasten to frame (2 PUFHM/WS).

D. Install Trim

Follow instructions packed with trim.

E. Install Device

Seat Bar in place (Device finger must engage latchbolt lever, thru slot in lock case/cover, as shown in Detail 1). Fasten Device Head (2 PRHMS or SNB).

Set Bar level. Locate End Clamp holes.

Prepare End Clamp mounting holes. Fasten End Clamp in place.

(2 #1/4-20 PRHMS or 3/8" (9.5) Dia. SNB).

F. Check Operation

• 1. Depress touchbar (bolt must retract). Release touchbar (bolt must extend).
• 2. Actuate trim (bolt must retract).

Release trim actuator (bolt must extend).

• 3. (NOT FOR FIRE DEVICES) Depress touchbar, turn dogging key clock wise (bar must remain depressed, bolt must remain retracted). Turn dogging key counter clockwise (bar and bolt must return to extended position).
• 4. Close door. Latchbolt should fully engage into strike cavity, guardbolt should retract over strike ramp. Door should not rattle.

NOTE: When resulting operation is faulty, check first for visible binding or interference. If there is no apparent reason for the fault, remove item from the door and recheck its operation before assuming that it is defective. If latchbolt travel is not adequate, adjust device finger as shown on Detail 2.

G. Tighten all Mounting Screws.

ASSA ABLOY, the global leader in door opening solutions

Use (2) 8-32 PFHMS for Cover and (3) 8-32 PFHMS for End Cap.

Detail 1

Detail 2

6. Install Head Cover and End Cap

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY is the global leader in door opening solutions, dedicated to satisfying end-user needs for security, safety and convenience.

In U.S.A.:

Corbin Russwin, Inc.

225 Episcopal Road

Berlin, CT 06037-4004

www.corbinrusswin.com

Technical Product Support

Phone: 800-810-WIRE (9473)

Installation Instructions

ASSA ABLOY

ED5600(A) Series Mortise Exit Devices

In Canada:

ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive

225 Episcopal Road Berlin, CT 06037 USA Vaughan, Ontario, Canada L4K4T9 www.assaabloy.ca www.corbinrusswin.com

Technical Product Support: Phone: 888-607-5703

In U.S.:

Corbin Russwin, Inc.

Copyright © 2012 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited

ASSA ABLOY Door Security Solutions Canada

Vaughan, Ontario, Canada L4K 4T9

In Canada:

160 Four Valley Drive

www.assaabloy.ca

ASSA ABLOY

Shim Kit Option

650F91-8 Black Finish

Kit consists of Latch Head Shims (Device Cover seats on shim) and End Clamp Shims (End Cap seats on shim).

Each shim is 1/8" (3.2mm) thick more than two shim thicknesses 1/4" (6.4mm). require longer device mounting screws (not included).

Maintenance

• 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function.
• 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out.

1/4-20 Sex Nut Option

Recommended for wood composite or unreinforced metal doors.

Device	Quantity	Size
No Trim	4	1/4-20
With Trim	2

Check Before Starting

ASSA ABLOY

Door Must Not Be Warped

Unreinforced Doors or Frames

Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Unreinforced Frames: Use Blind Rivet Nuts

Door Must Not Bind

Recommended fasteners for unreinforced openings are not necessarily supplied by Corbin Russwin.

1. Mark Door

Door Must Swing Freely

Locate and Mark Horizontal and Vertical Centerlines as shown.

LHR door shown. Preparation is typical for both door hands.

Note: Centerline of Lock (cutout) must match HORIZONTAL REFERENCE centerline.

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Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.

2. Prepare Door & Frame

Factory prepared cutouts with field drilled mounting holes are recommended. If door (lock) and frame (strike) have to be mortised in the field, do it before continuing (follow instructions on Installation Template).

ASSA ABLOY

Spot and prepare mounting holes as follows:

A. Locate and tape Trim Template to door. (See instructions packed with trim.)

• B. Locate "Device Template" aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and template. Tape template to door face.
• (1) Slot1/2" (12.7) Dia x 1" (25.4) on centers thru inside door face, and
• (2) Device holes for 1/4-20 machine screws for metal reinforced doors only, or 3/8" (9.5) Dia sex nuts and bolts.
• C. Insert lock into mortise, adjust front for door edge (beveled or flat)*.
• (2) Lock holes for 12-24 machine screws or for #12 wood screws. *NOTE: Lock base front has to be field tightened in place, (two screws, each on lock case top and bottom).
• D. Seat strike in frame cutout.
• (2) Strike holes for 12-24 machine screws or for #12 wood screws.

⊈ Centerline √ Vertical Device Template Reference (Backset) Strike & —— 13/8 Centerline Horizontal Reference (10)(Device & Lock) FINISHED FLOOR

LHR DOOR

INSIDE FACE

3. Size Device

Device must be field cut to size, unless standard opening and device are 36" (0.91m).

HINGE EDGE OF DOOR

4. Clear Raised Door Molding

Device must seat flush on door surface or on shims that keep it parallel to door face.

Two Shim Kits maximum for standard device in 1-3/4" (44) door. For thicker doors, consult the factory.

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FM168 (10/18) ASSA ABLOY, the global leader in door opening solutions

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