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Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 1

BLSS Trim

For Mortise Locks

ML2000 Series

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 1

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 1

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.

BLSS Trim

ML2000 Series

Installation Instructions

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 2

TOC Table of Contents
1 Tools Required 2
2 Package Contents 3
3 Mortise Lock Handing Instructions 3
4 Door Preparation 4
5 BLSS Trim Installation 6
6 Installation 7
a Install Adapter Clutch 7
b Install Outside Lever Assembly 7

c Install Outside Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

d Install Inside Adapter Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

e Install Lock Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

f Install Turn-Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

g Install Coin-Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Attention Installer

Please read these instructions carefully to prevent missing important steps.

Notes:

  • Improper installation may result in damage to lock and void factory warranty.
  • Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference only.

1 Tools Required

  • Phillips Screwdriver (# 2)
  • Torx Tamper Resistant Driver (T-20)
  • Torx Tamper Resistant Driver (T-10)
  • Hex Key Driver 5/64"

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2 Package Contents Adapter Plate Pack 858F628 Outside Lever Assembly 858F617-32D Rose Assembly 858F087-32D Inside Lever Assembly 858F607-32D

Figure 1

3 Mortise Lock Handing Instructions

  • 1. Move red locking screw to side of lock body being locked.
  • 2. Push in latch. Depress catch plate with screwdriver. (Figure 2)
  • 3. Pull latch out of lock body and turn latch over. (Figure 3)

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Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 4

3 Mortise Lock Handing Instructions (cont.)

4. Push in latch while holding screwdriver behind latch tail. (Figure 5)

Note:

Ensure that latch is pushed in until catch plate is no longer depressed. (Figure 4)

5. Rotate lock front to match bevel of door as shown. (Figure 6)

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4 Door Preparation

Important:

Be sure to hand the lockbody before installing.

  • 1. Insert mortise lock into door and fully tighten 1" lock mounting combination screws. (Figure 7)
  • 2. Turn-piece functions only: Insert turn-piece door marker spindle into lockbody on inside of door.

Note:

Use square side of door marker spindle. (Figure 8)

  • 3. Turn-piece functions only: Slide turn-piece door marker over spindle.
  • 4. Turn-piece functions only: Mark three holes for turn-piece. (Figure 9)
  • 5. Coin-turn functions only: Insert turn-piece marker spindle into lockbody on outside of door.

Note:

Use square side of door marker spindle. (Figure 8)

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Corbin Russwin BLSS Trim ML2000 Series Installation Instructions diagram on page 4

FM351 08/19

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 5

4 Door Preparation (cont.)

  • 6. Coin-turn functions only: Slide turn-piece door marker template over spindle.
  • 7. Coin-turn functions only: Mark two holes for coin-turn. (Figure 10)
  • 8. Remove lockbody from door.
  • 9. Turn-piece functions only: Drill one middle hole (.290") and two outer holes (3/8") halfway through door. (Figure 11)
  • 10. Coin-turn functions only: Drill two holes (1/8") halfway through door. (Figure 12)
  • 11. Turn-piece functions only: Install turn-piece thru-bolt plate using truss head screw. Leave screw slightly loose. (Figure 13)

Note:

The thru-bolt plate is installed inside the door pocket.

12. Insert mortise lockbody into door and loosely tighten 1" lock mounting combination screws.

Note:

Ø1/8"

Figure 12

Make sure lock is unlocked. (Figure 14)

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 5

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 5

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 5

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 5

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 5

FM351 08/19

Copyright © 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

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5 BLSS Trim Installation

1. Install strike using 3/4" strike mounting screws.

Note:

Strike must be oriented with narrower hole on lower half of strike and strike lip towards pull side of door. (Figure 15)

2. Cylinder functions only:

Slide cylinder(s) through spring and collar, threading into lockbody until cylinder face is flush with collar. (Figure 16)

Note:

Pull key slightly out of cylinder to help thread into lockbody.

Note:

Cylinder must be oriented correctly. (Figure 17)

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 6

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 6

Tighten cylinder set screw. (Figure 18)

4. Fully tighten lock mounting screws.

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 6

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 6

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 6

For installation assistance contact Corbin Russwin

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 7

6 Installation

a Install Adapter Clutch

1. Install adapter clutch into mortise lock hub. (Figure 19)

Note:

Adapter clutch is oriented toward latchbolt as shown.

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b Install Outside Lever Assembly

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  • 1. Use outside bushing and spindle to connect rose/adapter plate assembly to outside lever assembly. (Figure 20)
  • 2. Insert spindle into bushing; ensure that spindle is inserted no more than ¾" deep.
  • 3. Use spindle to rotate bushing clockwise into outside lever hole.
  • 4. Fully tighten bushing, then unthread bushing just enough to allow spindle to be inserted into lever, keeping bushing as tight as possible.
  • 5. Once assembled, spindle orientation should be as shown. (Figure 21)

Note:

Longer spindle used on outside

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 7

FM351 08/19

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 8

6 Installation (cont.)

c Install Outside Trim

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d Install Inside Adapter Plate Assembly

1. Install inside adapter plate assembly using two (2) machine screws. (Figure 23)

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8

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6 Installation (cont.)

e Install Lock Front

1. Install lock front using two (2) front screws. (Figure 24)

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f Install Turn-Piece

1. Install turn-piece loosely using two turn-piece mounting screws. (Figure 25)

Note:

Make sure lock is unlocked and turn-piece is rotated towards latch.

2. Adjust location of turn-piece on door until turn-piece rotates easily, then fully tighten mounting screws. (Figure 26)

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 9

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 9

BLSS Trim

ML2000 Series

Installation Instructions

Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 10

g Install Coin-Turn

1. Install coin-turn using two surface mount screws. (Figure 27)

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Corbin Russwin BLSS Trim ML2000 Series Installation Instructions image on page 11

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Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 USA Phone: 800-543-3558 Fax: 800-447-6714 www.corbinrusswin.com