abh_a510_full_specs

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Innovation, Quality, Customer Service...

Full Concealed

Standard Features

Raised barrel (swaged) for door set back in deep reveals
Full concealed, heavy duty
•
Door edge guard on both faces of door
48" door width maximum
600 lbs. door weight maximum
• Fasteners : 10-24 x ⅞" undercut, self-drilling, thread-forming tek machine screws, stainless steel and #10 x 1-¼" undercut wood screws, stainless steel
• Lengths: 78-¾", 83-⅛", 85", 95" and 118-¾"
• Finishes: US32D Satin Stainless Steel or US32 Bright Stainless Steel
• Fire Rating (U.S.A. and Canada) on 4'0" x 10'0" doors, based on the following
- 20 minutes wood doors
- 90 minutes hollow metal and composite
- 3 hours hollow metal doors

Options Available

• availability and details

Full concealed, heavy duty
•
Swing clear application
Door edge guard on both faces of door
48" door width maximum
600 lbs. door weight maximum
• Fasteners : 10-24 x ⅞" undercut, self-drilling, thread-forming tek machine screws, stainless steel and #10 x 1-¼" undercut wood screws, stainless steel
• Lengths : 78-¾", 83-⅛", 85", 95" and 118-¾"
• Finishes : US32D Satin Stainless Steel or US32 Bright Stainless Steel
• Fire Rating doors, based on the following
- 20 minutes wood doors
- 90 minutes hollow metal and composite
- 3 hours hollow metal doors

Options Available

• availability and details

Electrical Options

"TW" – Concealed Electrical Thru-Wire

Transfers power from the frame to the door in a discreet manner.

• TW4 (4) 30 AWG wires
• TW8 (8) 30 AWG wires
• TW12 (12) 30 AWG wires

"EZ" – Concealed Electrical Thru-Wire with Molex® Connectors

Transfers power from the frame to the door in a discreet manner. Molex® plug-in connectors provided for installation ease.

• EZ4 (4) 30 AWG wires with Molex® connectors
• EZ8 (8) 30 AWG wires with Molex® connectors
• EZ12 (12) 30 AWG wires with Molex® connectors

"M" – Moveable Electrical Access Prep

Hinge is supplied as one complete piece (pin and barrel are continuous), but both hinge leaves are cut to allow access to the electrical section without having to uninstall the hinge.

"PT"- Cut-out Prep for Power Transfer

Hinge is prepped for the use electrical power transfer to be used – must specify which model power transfer unit being used. See ABH Electrical Power Transfer section in the catalog for available models (sold separately).

"AMS" – Adjustable Monitoring Switch

Adjustable button switch is installed in the frame leaf to monitor the door position. Specify handing.

"CT" Concealed Electrical Thru-Wire and Monitor Switch

Monitor switch is installed in the frame leaf to monitor the door position while the wires transfer power from the frame to the door in a discreet manner.

• CT4 (4) 30 AWG wires
• CT8 (8) 30 AWG wires
• CT12 (12) 30 AWG wires





	A5500WT

Non - Electrical Options

"CUT" - Cut to Custom Length

If a non-standard length hinge is required, ABH will cut from the bottom of the hinge to the desired length as long as it does not interfere with a screw hole. Specify length and handing .

"SPLICE" – Spliced Hinge

For hinges exceeding 118-¾", ABH splices two separate lengths with an alternately split stainless steel pin that holds the barrel together. Specify length and handing .

"HT" – Welded Hospital Tip

Top of the hinge barrel is cut at a 45° angle and then welded to help provide and support a safer environment in hospitals and other institutions. Specify handing .

"DD" – Dutch Door

Go online for order form or, specify top and bottom door leaf heights as well as clearance required between top and bottom and handing when ordering.

"STUD" – Security Studs

½" diameter stainless steel studs are permanantly mounted to the frame leaf projecting ¼" and extend into the door leaf for added security.

"AS" – Adjustable Studs

Threaded studs are supplied for hinges with door edge guards on both faces of the door to help correct door alignment issues up to ⅜". Additional door reinforcement required. Specify wood or metal door.

"SEC" – Security Fasteners

Security fasteners are supplied in lieu of standard fasteners for all exposed areas. Specify wood or metal door and frame

"SNB" – Sex Bolts

When using on wood doors, sex bolts are provided for the surface mounted door portion.

"LL" – Lead-Lined

Lead is provided for the door portion fastener cover for half surface and full surface hinges.

"SL" – Sheared Leaf

Concealed leaf is sheared to accommodate a 1-⅜" thick door.

"ADB" – Cut for Automatic Door Bottom

Specify automatic door bottom model when ordering.

"CUSTOM HOLE"

Contact factory with custom mounting hole locations desired for unusual frame and/or door conditions. Restrictions apply.

"NO HOLE"

Contact factory for hinge without mounting holes.

"CUSTOM FINISH"

factory for details. Customer color sample approval will be required prior to fabrication.





	A5500WT

Non - Electrical Options

"CUT" - Cut to Custom Length

If a non-standard length hinge is required, ABH will cut from the bottom of the hinge to the desired length as long as it does not interfere with a screw hole. Specify length and handing .

"SPLICE" – Spliced Hinge

For hinges exceeding 118-¾", ABH splices two separate lengths with an alternately split stainless steel pin that holds the barrel together. Specify length and handing .

"HT" – Welded Hospital Tip

Top of the hinge barrel is cut at a 45° angle and then welded to help provide and support a safer environment in hospitals and other institutions. Specify handing .

"DD" – Dutch Door

Go online for order form or, specify top and bottom door leaf heights as well as clearance required between top and bottom and handing when ordering.

"STUD" – Security Studs

½" diameter stainless steel studs are permanantly mounted to the frame leaf projecting ¼" and extend into the door leaf for added security.

"AS" – Adjustable Studs

"SEC" – Security Fasteners

Security fasteners are supplied in lieu of standard fasteners for all exposed areas. Specify wood or metal door and frame

"SNB" – Sex Bolts

When using on wood doors, sex bolts are provided for the surface mounted door portion.

"LL" – Lead-Lined

Lead is provided for the door portion fastener cover for half surface and full surface hinges.

"SL" – Sheared Leaf

Concealed leaf is sheared to accommodate a 1-⅜" thick door.

"ADB" – Cut for Automatic Door Bottom

Specify automatic door bottom model when ordering.

"CUSTOM HOLE"

Contact factory with custom mounting hole locations desired for unusual frame and/or door conditions. Restrictions apply.

"NO HOLE"

Contact factory for hinge without mounting holes.

"CUSTOM FINISH"

factory for details. Customer color sample approval will be required prior to fabrication.





	A5500WT

Door Clearance Chart

1222 Ardmore Avenue Itasca, IL 60143 Tel: 630-875-9900 Fax: 800-932-9224 800-932-9224

www.abhmfg.com abhinfo@abhmfg.com

Single Door- Square Edged
HINGE MODEL	HINGE SIDE CLEARANCE (Single)	+	LOCK SIDE CLEARANCE	+	***FRAME IRREGULARITY (OPTIONAL)	=	SINGLE DOOR TOTAL UNDERSIZE
A500, A500RB, A510, A515, A515RB, A525, A529, AC500	1/4"	+	1/8"	+	1/16"	=	7/16"
A505, A505RB, A526*, A5500, A5515, A5505	5/16"	+	1/8"	+	1/16"	=	1/2"
A503, A504*, A506, A511	1/8"	+	1/8"	+	1/16"	=	5/16"
A502	3/32"	+	1/8"	+	1/16"	=	9/32"
	P	airs c	of Doors- Squa	re Ed	ged
HINGE MODEL	HINGE SIDE CLEARANCE (Pair)	+	LOCK SIDE CLEARANCE	+	***FRAME IRREGULARITY (OPTIONAL)	=	PAIR OF DOORS TOTAL UNDERSIZE
A500, A500RB, A510,* A515, A515RB, A529, AC500*	1/2"	+	1/8"	+	1/16"	=	11/16"
A505,A505RB, A526*, A5500, A5515, A5505	5/8"	+	1/8"	+	1/16"	=	13/16"
A503, A504*, A506, A511	1/4"	+	1/8"	+	1/16"	=	7/16"
A502	3/16"	+	1/8"	+	1/16"	=	3/8"

For beveled door, standard clearance is applied to the high side of the door. Refer to template.
** When using the optional "AS" Adjustable Studs, add 1/8" additional for adjustment clearance. (A505, A510 & A526 Only)
*** 1/16" Frame Irregularity Allowance, Optional and included in all Total Door Undersize for single and pairs of doors

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900: FAX 800.9FAXABH (932,9224)

A510 STAINLESS STEEL HINGE

PAGE 1 OF 1 ISSUED 11-14-16

SECURITY "STUD" FOR FULL CONCEALED STAINLESS STEEL HINGES 14 & 12 GA.

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

FC SECURITY STUD LOCATION SS-05.DWG

FULL CONCEALED SECURITY STUD LOCATION INSTRUCTIONS

ISSUED 10-21-20

CUTTING STAINLESS STEEL HINGES TO CUSTOM LENGTHS

1. DETERMINE THE AMOUNT THAT THE HINGE NEEDS TO BE SHORTENED. NOTE THE HAND OF THE HINGE BEFORE BEGINING TO LAY OUT YOUR CUT. ALL CUTS WILL BE DONE AT THE BOTTOM OF YOUR HINGE ASSEMBLY MAKING SURE TO LEAVE THE GANG HOLE PATTERN AT THE TOP.
2. MEASURE FROM THE TOP DOWN AND SCRIBE A CUT LINE ON YOUR LEAF AT THE DESIRED LENGTH.
3. CUT THE HINGE TO LENGTH WITH A HACKSAW, GOING THROUGH THE LEAFS, BARREL AND PIN. IF NECESSARY, USE A FILE TO REMOVE ALL SHARP EDGES AFTER CUTTING.
4. MOVE THE STAINLESS STEEL PIN OUT APPROXIMATELY 1" MAKING SURE THE ASSEMBLY STAYS TOGETHER AS ONE UNIT. REMOVE $\frac{1}{4}$ " FROM THE END OF THE PIN USING A HACKSAW AND THEN PUSH BACK INTO IT'S ORIGINAL POSITION.
5. USING A PAIR OF VICE-GRIPS, CRIMP THE END IF THE BARREL MAKING SURE THE HINGE PIN WILL NOT SLIDE OUT.

ABH suggests ordering the hinge cut to length at factory. If the hinge is field cut, it will void the warranty.

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

SS HINGE CUSTOM CUTTING LENGTHS-00.DWG

STAINLESS STEEL HINGE CUSTOM CUTTING LENGTHS

UNIVERSAL ADJUSTABLE STUD ASSEMBLY

10-32X3/4" PHILLIPS FLAT HEAD UNDERCUT STAINLESS STEEL MACHINE SCREW

ADJUSTABLE FASTENER WITH 10-32 INTERNAL THREAD AND HEX HEAD ADJUSTMENT

NOTE:

IF USING AN ADJUSTABLE HINGE GUARD WITH ADJUSTABLE STUD, USE 14 GUAGE REINFORCEMENTS ON FRAME AND 12 GAUGE REINFORCEMENTS ON DOOR.

SS HINGE ADJUSTABLE STUD ASSEMBLY-04.DWG

STAINLESS STEEL HINGE ADJUSTABLE STUD ASSEMBLY