abh_a260_full_specs

Open the original PDF document

View PDF

Aluminum Continuous Geared Hinges

Full Concealed

Standard Features

  • Full concealed, heavy duty
  • door inset
  • Door edge protection lip
  • For use on 1-¾" thick door
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • " LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-7 to F-8 for option availability and details

A260 HD A260 LL

Standard Features

  • Full concealed, heavy duty
  • door inset
  • For use on 2" thick door
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • " LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-7 to F-8 for option availability and details

INSTALLATION INSTRUCTIONS FOR FULL CONCEALED HINGES

A110HD/LL, A111HD/LL, A130HD, A135HD, A140HD/LL, A150HD/LL, A160HD/LL A240HD/LL, A260HD/LL, A270HD/LL, A280HD/LL & A410HD/LL

  • A. All uncut standard length hinges are non-handed and can be used for right or left hand doors.
  • B. Standard length hinges are supplied slightly shorter than nominal door height to accommodate threshold and carpeting clearances.

CUTTING THE HINGE TO FIT

  • · Keep hinge in the closed position
  • · Determine HANDING if required. Not all hinges will become handed after cutting.
  • · Cut one end of the hinge only. Cut end will be installed at the bottom (Six-hole pattern remains at the top)
  • · Use a Metal Cutting Saw cut through the gear cap first.

Note: If cut length interferes with a set screw bearing remove it and switch it with a plain bearing above the cut location.

FRAME PREP

With the hinge in the open position

1. Locate the top of the hinge 1/8" below the header

With the frame leaf flange tight against the frame

2. Mark or Center Punch hole locations

Note: If using wood screws drill a 5/32" pilot hol e DO NOT ATTACH HINGE TO FRAME AT THIS TIME

ATTACH THE HINGE TO THE DOOR

  • 4. Position Door Leaf on door. Door leaf alignment flange or door leaf lip must be seated against door edge.
  • 5. Align the top end of the hinge to be absolutely flush with the top of the door.
  • 6. Mark or Center Punch hole locations
  • 7. Using the provided Self Drilling/Thread Forming Screws and the proper drive bit please proceed to attach the hinge to the door Note: If using wood screws drill a 5/32" pilot hol e.

ATTACHING DOOR TO FRAME

  • 8. Position door 90 degrees to frame
  • 9. Shim door to the proper height to line up the screw holes in hinge frame leaf with the marks at the top of the frame.
  • 10. Install two screws at the top of the hinge to hold in place
  • 11. Remove shim and align the remaining holes. Install two additional screws in the middle and at the bottom.
  • 12. Check door for proper swing and clearance before installing remaining screws, making necessary adjustments.
  • 13. Install the remaining fasteners after any adjustments are made.

REINFORCING AND RIVNUTS

  • · No reinforcing is necessary except on extremely high-frequency, extremely heavy or extra-wide doors.
  • · Rivnuts are recommended for use in the frame when the door exceeds 450lbs.

Note:RIVNUTS are not to be used with Fire Rated Hinges

PAIRS OF DOORS WITH MULLIONS

  • · If the mullion is between the doors, install as single doors.
  • · If the mullion is behind the doors, install as a double doors.

GROUT/SLUSHED-IN FRAMES

It is recommended that a mudguard be installed behind the frame for ease of installation. Do not use self-drill screws with grouted steel frames without a mudguard. If no mudguard has been used, drill holes through frame and remove grout for screw clearances. Do not oversize hole.

SCREW DETAIL
FRAME 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW
DOOR 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW

Note: #12 x 1-1/2" FLAT HEAD UNDERCUT WOOD SCREWS AVAILABLE UPON REQUEST

The following actions will void any warranty, expressed or implied.

  • · Failure to Install the hinge according to ABH's specifications and requirements
  • · Use of Fasteners other than those supplied with the hinge.
  • · Unauthorized field modifications including removing any of the bearings, altering the original finish or painting the hinge.

R www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A260 ALUMINUM GEARED HINGE

© 2017 ABH Mfg., Inc.

PAGE 1 OF 1 REVISED 9-10-20

A260HD - "EM" OPTION, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE 83" 95" 120" LEFT HAND LEFT HAND RIGHT RIGHT LEFT RIGHT HAND HAND HAND HAND RAME DO FRAME DO 1-1/2 1-1/2 1-1/2 3-1/2 3-1/2 3-1/2 10 10 20 20 20 25 25 30 30 30 35 35 35 38-15/16 41-1/2 43 - 3/444-1/16 44-15/16 58-23/32 58 60 60 61-9/32 65 68 77-1/2 79-1/2 80 80 85 85 89-1/2 91-1/2 M = MONITOR SWITCH SIDE LISTED U = MAGNET SIDE STANDARD HINGE SIZES & SCREW DETAIL

12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF

12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF

DRILLING, THREAD FORMING TEK MACHINE SCREW

DRILLING, THREAD FORMING TEK MACHINE SCREW

NOMINAL DOOR HEIGHT

ACTUAL HINGE LENGTH

FRAME

DOOR

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

7'0"

83"

25

25

8'0"

95"

29

29 | 33

10'0'

120'

33

A260HD - "EM" OPTION CONCEALED ELECTRIFICATION

A260HD-EM OPTION, CONCEALED ELECTRIFICATION-1-02

116-1/2

118-1/2

PAGE 1 OF 2 REVISED 8-12-21

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

AZUUND-EW OF HON, CONCEALED ELECTRIFICATION-2-02

A260HD - "EM" OPTION CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 2 OF 2 REVISED 8-12-21

A260HD - "ES" OPTION, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE

120"

M = MONITOR SWITCH SIDE A = ADJUSTMENT SCREW SIDE

STANDARD HINGE SIZES & SCREW DETAIL
NOMINAL DOOR HEIGHT 8'0" 10'0"
ACTUAL TUAL HINGE LENGTH 83" 95' 95" 120"
FRAME 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW
25 29 33
DOOR 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING. THREAD FORMING TEK MACHINE SCREW
25 29 33

A260HD-ES OPTION, CONCEALED ELECTRIFICATION-1-02

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A260HD - "ES" OPTION CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 1 OF 2 REVISED 8-12-21

A260HD - "ES" OPTION, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE NOTES: 25/32 1. HINGES CUT TO CUSTOM LENGTH 3/32 DOOR INSET ARE CUT FROM BOTTOM OF HINGE. 2-7/32 1-9/16 2. SPECIFY HANDING WHEN ORDERING. -27/32 2-9/16 3. IF "M" OPTION (MOVEABLE PANEL) OR "R" OPTION (RÈMOVABLE PANEL) IS -5/16 CHOSEN, TEMPLATE REMAINS THE SAME. DOOR CLOSED POSITION 7/16 MIN.-CLEARANCE REQUIRED FOR CAP ROTATION 31/32 1-9/16 5/8 1-27/32 7/8 90° OPENING 9/16 FRAME EXPOSED MONITOR SWITCH VIEW, LEFT HAND SHOWN 4-7/16 SWITCH SCHEMATIC В/ NOTE: 5/8" DIA. HOLE REQUIRED 180° OPENING

-9/16

1-27/32

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A260HD-ES OPTION, CONCEALED ELECTRIFICATION-2-02

A260HD - "ES" OPTION CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 2 OF 2 REVISED 8-12-21

A260HD - "EA" OPTION, EASY ACCESS, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE

95"

120" RIGHT HAND LEFT HAND 1-1/2 5-1/2 25 30 58-23/32 61-9/32 75 90 95 100 105

12 WIRE STANDARD

NOTES:

1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE. CUSTOM CUT HINGE REQUIRES HANDING.

91-1/2

STANDARD HINGE SIZES & SCREW DETAIL
NOMINAL DOOR HEIGHT 7'0" 8'0" 10'0"
ACTUAL HINGE LENGTH 83" 95" 120"
FRAME 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW
24 28 33
DOOR 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW
24 28 33

A260HD-EA OPTION, EASY ACCESS, CONCEALED ELECTRIFICATION-1-02

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 © 2020 ABH Mfg., Inc. 630.875.9900; FAX 800.9FAXABH (932.9224)

www.abhmfg.com E-mail: abhinfo@abhmfg.com

Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

AZUDID-LA OF HON, LAST ACCESS, CONCLALED ELECTRIFICATION-2-02

A260HD - "EA" OPTION, EASY ACCESS CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 1 OF 2 REVISED 8-12-21