abh_a240_full_specs

Open the original PDF document

View PDF

Geared Hinge

Standard Features:

Full Concealed, Heavy Duty
3/32" Door Inset
Door Edge Protection Lip
For use on 1-3/4" Thick Door
48" Door Width Maximum
450 lbs. Door Weight Maximum
"LL" Model for doors up to 1000 lbs. (lead-lined staggered hole pattern)

Fasteners:

• 12-24 x 3/4" Undercut Self-Drilling, Thread-forming Tek machine screws.

Standard Lengths:

• 79", 83", 85", 95" and 120"

Finishes:

Clear Anodized Stocked
Dark Bronze Anodized Stocked
Black Anodized Stocked
Champagne
Light Bronze
Medium Bronze
* Custom Powder Coating Available

Fire Rating:

Approved for use on metal swinging type fire doors rated up to and including 90 minutes (Specify " FR " option for 3 hour rating)
Approved for use on wood swinging type fire doors rated up to and including 60 minutes (Specify " FR " option for 90 minute rating)

Aluminum Continuous Geared Hinges

Full Concealed

Standard Features

Full concealed, heavy duty
door inset
Door edge protection lip
For use on 1-¾" thick door
48" door width maximum
450 lbs. door weight maximum
" LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
• Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
• Standard lengths : 79", 83", 85", 95" and 120"
• Finishes : Clear, dark bronze and black anodized
• Fire Rating
- Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
- Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-7 to F-8 for option availability and details

A260 HD A260 LL

Standard Features

Full concealed, heavy duty
door inset
For use on 2" thick door
48" door width maximum
450 lbs. door weight maximum
" LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
• Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
• Standard lengths : 79", 83", 85", 95" and 120"
• Finishes : Clear, dark bronze and black anodized
• Fire Rating
- Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
- Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-7 to F-8 for option availability and details

INSTALLATION INSTRUCTIONS FOR FULL CONCEALED HINGES

A110HD/LL, A111HD/LL, A130HD, A135HD, A140HD/LL, A150HD/LL, A160HD/LL A240HD/LL, A260HD/LL, A270HD/LL, A280HD/LL & A410HD/LL

A. All uncut standard length hinges are non-handed and can be used for right or left hand doors.
B. Standard length hinges are supplied slightly shorter than nominal door height to accommodate threshold and carpeting clearances.

CUTTING THE HINGE TO FIT

· Keep hinge in the closed position
· Determine HANDING if required. Not all hinges will become handed after cutting.
· Cut one end of the hinge only. Cut end will be installed at the bottom (Six-hole pattern remains at the top)
· Use a Metal Cutting Saw cut through the gear cap first.

Note: If cut length interferes with a set screw bearing remove it and switch it with a plain bearing above the cut location.

FRAME PREP

With the hinge in the open position

1. Locate the top of the hinge 1/8" below the header

With the frame leaf flange tight against the frame

2. Mark or Center Punch hole locations

Note: If using wood screws drill a 5/32" pilot hol e DO NOT ATTACH HINGE TO FRAME AT THIS TIME

ATTACH THE HINGE TO THE DOOR

4. Position Door Leaf on door. Door leaf alignment flange or door leaf lip must be seated against door edge.
5. Align the top end of the hinge to be absolutely flush with the top of the door.
6. Mark or Center Punch hole locations
7. Using the provided Self Drilling/Thread Forming Screws and the proper drive bit please proceed to attach the hinge to the door Note: If using wood screws drill a 5/32" pilot hol e.

ATTACHING DOOR TO FRAME

8. Position door 90 degrees to frame
9. Shim door to the proper height to line up the screw holes in hinge frame leaf with the marks at the top of the frame.
10. Install two screws at the top of the hinge to hold in place
11. Remove shim and align the remaining holes. Install two additional screws in the middle and at the bottom.
12. Check door for proper swing and clearance before installing remaining screws, making necessary adjustments.
13. Install the remaining fasteners after any adjustments are made.

REINFORCING AND RIVNUTS

· No reinforcing is necessary except on extremely high-frequency, extremely heavy or extra-wide doors.
· Rivnuts are recommended for use in the frame when the door exceeds 450lbs.

Note:RIVNUTS are not to be used with Fire Rated Hinges

PAIRS OF DOORS WITH MULLIONS

· If the mullion is between the doors, install as single doors.
· If the mullion is behind the doors, install as a double doors.

GROUT/SLUSHED-IN FRAMES

It is recommended that a mudguard be installed behind the frame for ease of installation. Do not use self-drill screws with grouted steel frames without a mudguard. If no mudguard has been used, drill holes through frame and remove grout for screw clearances. Do not oversize hole.

SCREW DETAIL
FRAME	12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW
DOOR	12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW

Note: #12 x 1-1/2" FLAT HEAD UNDERCUT WOOD SCREWS AVAILABLE UPON REQUEST

The following actions will void any warranty, expressed or implied.

· Failure to Install the hinge according to ABH's specifications and requirements
· Use of Fasteners other than those supplied with the hinge.
· Unauthorized field modifications including removing any of the bearings, altering the original finish or painting the hinge.

® www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A240

ALUMINUM GEARED HINGE

PAGE 1 OF 1 ISSUED 9-10-20

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A240HD - "EM" OPTION CONCEALED ELECTRIFICATION

PAGE 1 OF 2 REVISED 4-6-21

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A240HD - "EM" OPTION CONCEALED ELECTRIFICATION

PAGE 2 OF 2 REVISED 4-6-21

ABH* MANUFACTURING INC.

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A240HD - "ES" OPTION CONCEALED ELECTRIFICATION

PAGE 1 OF 2 REVISED 4-6-21

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc.

1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A240HD - "ES" OPTION CONCEALED ELECTRIFICATION

PAGE 2 OF 2 REVISED 4-6-21

A240HD - "EA" OPTION, EASY ACCESS CONCEALED ELECTRIFICATION, ALUMINUM GEARED HINGE

95" NON-HANDED 1-1/2 3-1/2 5-1/2 10 20 30 40 47-1/2 55 65 75 85 89-1/2 91-1/2 93-1/2 95 —

12 WIRE STANDARD

NOTES:

1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE. CUSTOM CUT HINGE REQUIRES HANDING.

STANDARD HINGE SIZES & SCREW DETAIL
NOMINAL DOOR HEIGHT		6'8"	7'0"	7'2"	8'0"	10'0"
ACTUAL HINGE LENGTH		79"	83"	85"	95"	120"
FRAME	12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW	18	18	18	20	23
DOOR	12-24 $\times$ 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW	18	18	18	20	23

A240HD-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-1-03

A240HD - "EA" OPTION EASY ACCESS CONCEALED ELECTRIFICATION

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

PAGE 1 OF 2 REVISED 4-6-21

A240HD - "EA" OPTION, EASY ACCESS CONCEALED ELECTRIFICATION, ALUMINUM GEARED HINGE

NOTES:

~90° OPENING

MOLEX CONNECTOR OPTION AVAILABLE - SUFFIX "EZ".
- * SPECIFY ELECTRIFIED HARDWARE MANUFACTURER FOR CONNECTOR COMPABILITY

SPECIFICATION:

DESCRIPTION: SINGLE CONDUCTOR #22 AWG MINIATURE HOOK-UP

WIRE FOR APPLICATIONS REQUIRING EXTREME FLEXIBILITY.

CONDUCTOR: #22 AWG 168/44 (0.002") SOFT BARE COPPER LHL.

INSULATION: PROPRIETARY FORMULATION PVC 0.010" NOM. WALL MEETS

VW-1 FLAME REQUIREMENT.

DIAMETER: $0.053" \pm 0.003"$ .

RESISTANCE: 16.7 OHMS MAX. @ 20°C, PER 1000 FT.

VOLTAGE RATING: 600 VOLTS RMS, DEPENDING ON SPECIFICATION.

AVAILABLE AS ROHS COMPLIANT.

MANUFACTURING INC.

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A240HD-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-2-03

A240HD - "EA" OPTION EASY ACCESS CONCEALED ELECTRIFICATION

PAGE 2 OF 2 REVISED 4-6-21