abh_a111_full_specs

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Geared Hinge

Standard Features:

  • Full Concealed, Heavy Duty
  • 1/8" Door Inset
  • 48" Door Width Maximum
  • 450 lbs. Door Weight Maximum
  • "LL" Model for Doors up to 1,000 lbs. (lead-lined staggered hole pattern)

Fasteners:

• 12-24 x 3/4" Undercut Self-Drilling, thread-forming tek machine screws.

Standard Lengths:

• 79", 83", 85", 95" and 120"

Finishes:

  • Clear Anodized Stocked
  • Dark Bronze Anodized Stocked
  • Black Anodized Stocked
  • Champagne
  • Light Bronze
  • Medium Bronze
  • * Custom Powder Coating Available

Fire Rating:

  • Approved for use on metal swinging type fire doors rated up to and including 90 minutes (Specify " FR " option for 3 hour rating)
  • Approved for use on wood swinging type fire doors rated up to and including 60 minutes (Specify " FR " option for 3 hour rating)

Aluminum Continuous Geared Hinges

Full Concealed

A111 HD A111 LL

Standard Features

  • Full concealed, heavy duty
  • ⅛" door inset
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • " LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-7 to F-8 for option availability and details

A111 WT

Standard Features

  • Full concealed, heavy duty
  • ⅛" door inset
  • Wide throw for applications that need extra clearance for the door or the frame
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• availability and details

INSTALLATION INSTRUCTIONS FOR FULL CONCEALED HINGES

A110HD/LL, A111HD/LL, A130HD, A135HD, A140HD/LL, A150HD/LL, A160HD/LL A240HD/LL, A260HD/LL, A270HD/LL, A280HD/LL & A410HD/LL

  • A. All uncut standard length hinges are non-handed and can be used for right or left hand doors.
  • B. Standard length hinges are supplied slightly shorter than nominal door height to accommodate threshold and carpeting clearances.

CUTTING THE HINGE TO FIT

  • · Keep hinge in the closed position
  • · Determine HANDING if required. Not all hinges will become handed after cutting.
  • · Cut one end of the hinge only. Cut end will be installed at the bottom (Six-hole pattern remains at the top)
  • · Use a Metal Cutting Saw cut through the gear cap first.

Note: If cut length interferes with a set screw bearing remove it and switch it with a plain bearing above the cut location.

FRAME PREP

With the hinge in the open position

1. Locate the top of the hinge 1/8" below the header

With the frame leaf flange tight against the frame

2. Mark or Center Punch hole locations

Note: If using wood screws drill a 5/32" pilot hol e DO NOT ATTACH HINGE TO FRAME AT THIS TIME

ATTACH THE HINGE TO THE DOOR

  • 4. Position Door Leaf on door. Door leaf alignment flange or door leaf lip must be seated against door edge.
  • 5. Align the top end of the hinge to be absolutely flush with the top of the door.
  • 6. Mark or Center Punch hole locations
  • 7. Using the provided Self Drilling/Thread Forming Screws and the proper drive bit please proceed to attach the hinge to the door Note: If using wood screws drill a 5/32" pilot hol e.

ATTACHING DOOR TO FRAME

  • 8. Position door 90 degrees to frame
  • 9. Shim door to the proper height to line up the screw holes in hinge frame leaf with the marks at the top of the frame.
  • 10. Install two screws at the top of the hinge to hold in place
  • 11. Remove shim and align the remaining holes. Install two additional screws in the middle and at the bottom.
  • 12. Check door for proper swing and clearance before installing remaining screws, making necessary adjustments.
  • 13. Install the remaining fasteners after any adjustments are made.

REINFORCING AND RIVNUTS

  • · No reinforcing is necessary except on extremely high-frequency, extremely heavy or extra-wide doors.
  • · Rivnuts are recommended for use in the frame when the door exceeds 450lbs.

Note:RIVNUTS are not to be used with Fire Rated Hinges

PAIRS OF DOORS WITH MULLIONS

  • · If the mullion is between the doors, install as single doors.
  • · If the mullion is behind the doors, install as a double doors.

GROUT/SLUSHED-IN FRAMES

It is recommended that a mudguard be installed behind the frame for ease of installation. Do not use self-drill screws with grouted steel frames without a mudguard. If no mudguard has been used, drill holes through frame and remove grout for screw clearances. Do not oversize hole.

SCREW DETAIL
FRAME 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW
DOOR 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW

Note: #12 x 1-1/2" FLAT HEAD UNDERCUT WOOD SCREWS AVAILABLE UPON REQUEST

The following actions will void any warranty, expressed or implied.

  • · Failure to Install the hinge according to ABH's specifications and requirements
  • · Use of Fasteners other than those supplied with the hinge.
  • · Unauthorized field modifications including removing any of the bearings, altering the original finish or painting the hinge.

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111 ALUMINUM GEARED HINGE

(c) 2019 ABH Mfg., Inc. printed in USA

PAGE 1 OF 1 REVISED 08-21-20

A111HD - "EA" OPTION, EASY ACCESS CONCEALED ELECTRIFICATION, ALUMINUM GEARED HINGE

120"

RIGHT HAND

LEFT HAND

95"

12 WIRE STANDARD

NOTES:

1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE. CUSTOM CUT HINGE REQUIRES HANDING.

STANDARD HINGE SIZES & SCREV V DE TAII
NOMINA AL DOOR HEIGHT 6'8" 7'0" 7'2" 8'0" 10'0"
ACTUAL HINGE LENGTH 79" 83" 85" 95" 120"
FRAME 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW 		18 18 18 20 23
DOOR 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW 18 18 18 20 23

A111HD-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-1-03.DWG

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc.

1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111HD - "EA" OPTION EASY ACCESS C. CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 1 OF 2 REVISED 10-28-20

118-1/2

A111HD - "EA" OPTION, EASY ACCESS CONCEALED ELECTRIFICATION, ALUMINUM GEARED HINGE

CLOSED POSITION

NOTES:

1. MOLEX @ CONNECTOR OPTION AVAILABLE - SUFFIX "EZ".

* SPECIFY ELECTRIFIED HARDWARE MANUFACTURER FOR CONNECTOR COMPABILITY

SPECIFICATION:

DESCRIPTION: SINGLE CONDUCTOR #22 AWG MINIATURE HOOK-UP

WIRE FOR APPLICATIONS REQUIRING EXTREME FLEXIBILITY.

CONDUCTOR: #22 AWG 168/44 (0.002") SOFT BARE COPPER LHL.

INSULATION: PROPRIETARY FORMULATION PVC 0.010" NOM. WALL MEETS

VW-1 FLAME REQUIREMENT.

DIAMETER: 0.053" ± 0.003".

RESISTANCE: 16.7 OHMS MAX. @ 20°C, PER 1000 FT.

VOLTAGE RATING: 600 VOLTS RMS, DEPENDING ON SPECIFICATION.

AVAILABLE AS ROHS COMPLIANT.

ABH

MANUFACTURING INC.

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc.

1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111HD-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-2-03.DWG

A111HD - "EA" OPTION EASY ACCESS CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 2 OF 2 REVISED 10-28-20

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111 - "AHT" OPTION

ADVANCED HOSPITAL TIP PAGE 1 OF 1

© 2020 ABH Mfg., Inc. printed in USA

PAGE 1 OF 1 REVISED 10-28-20

A111HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

STANDAR 12 WIRE

NOTES:

1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE. CUSTOM CUT HINGE REQUIRES HANDING.

  • R = REMOVABLE. (3) INDIVIDUAL HINGES. THRU WIRE CAN BE REMOVED TO ACCESS WIRES.
  • = MANUFACTURING TO ADD (4) COUNTERSINK THRU HOLES FOR #12 FLAT HEAD SCREW.

STANDARD HINGE SIZES & SCREW V DE TAII
NOMINAL DOOR HEIGHT 6'8" 7'0" 7'2" 8'0" 10'0"
ACTUAL HINGE LENGTH 79" 83" 85" 95" 120"
12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW 		20 20 20 22 24
DOOR 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW 20 20 20 22 24

A111HD-EA & R, ELECTRICAL MODIFICATION WITH REMOVABLE OPTION-1-02.DWG

91-1/4

93-1/4 94-3/4

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

120"

1-1/2

3-1/2

5-1/2

20

30

40

50

58-19/32

61-5/32

4 65-1/4 65-7/8

69-3/4

79-3/4

89-3/4

99-3/4

109-3/4

116-1/4 118-1/4

RIGHT

HAND

DOOR FRAME

LEFT

HAND

FRAME DOOR

© 2020 ABH Mfg., Inc. PAGE 1 OF 2 printed in USA REVISED 10-28-20

A111HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

CLEARANCE

NOTES:

~90° OPENING

  • 1. MOLEX ® CONNECTOR OPTION AVAILABLE SUFFIX "EZ".
    • * SPECIFY ELECTRIFIED HARDWARE MANUFACTURER FOR CONNECTOR COMPABILITY

SPECIFICATION:

DESCRIPTION: SINGLE CONDUCTOR #22 AWG MINIATURE HOOK-UP

WIRE FOR APPLICATIONS REQUIRING EXTREME FLEXIBILITY.

CONDUCTOR: #22 AWG 168/44 (0.002") SOFT BARE COPPER LHL.

INSULATION: PROPRIETARY FORMULATION PVC 0.010" NOM. WALL MEETS

VW-1 FLAME REQUIREMENT.

DIAMETER: 0.053" ± 0.003".

RESISTANCE: 16.7 OHMS MAX. @ 20°C, PER 1000 FT.

VOLTAGE RATING: 600 VOLTS RMS, DEPENDING ON SPECIFICATION.

AVAILABLE AS ROHS COMPLIANT.

A111HD-EA & R, ELECTRICAL MODIFICATION WITH REMOVABLE OPTION-2-02.DWG

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 2 OF 2 REVISED 10-28-20

A111HD - "EM" OPTION, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE STANDARD HINGE SIZES & SCREW DETAIL 12-24 x 7/8" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW 6'8" 19 7'0" 7'2" 10'0"8'0" ACTUAL HINGE LENGTH NOMINAL DOOR HEIGHT 79" 83" 85" 95" 120" FRAME DOOR 19 19 19 21 23 19 19 21 23 79 77-1/2 75-1/2 73-1/2 0 1-1/2 3-1/2 5-1/2 10 20 30 39-1/2 49 59 69 LEFT HAND 79" RIGHT HAND 37-1/16 41-15/16 LEFT HAND 83" RIGHT HAND 0 1-1/2 3-1/2 5-1/2 10 20 30 41-1/2 38-15/16 44-1/16 53 63 73 83 81-1/2 79-1/2 77-1/2 0 1-1/2 3-1/2 5-1/2 10 20 30 LEFT HAND 85" RIGHT HAND 85 42-1/2 39-15/16 45-1/16 75 83-1/2 81-1/2 79-1/2 55 65 0 1-1/2 3-1/2 5-1/2 LEFT HAND 95" RIGHT HAND 10 20 30 47-1/2 44-15/16 50-1/16 55 65 75 85 95 93-1/2 91-1/2 89-1/2 LEFT HAND RIGHT HAND 0 1-1/2 3-1/2 5-1/2 120" 10 20 30 40 50 60 70 80 90 100 110 120 118-1/2 116-1/2 114-1/2 58-23/32 61-9/32 12-24 x 7/8" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW 40 FRAME DOOR DOOR FRAME FRAME DOOR DOOR FRAME FRAME DOOR DOOR FRAME FRAME DOOR DOOR FRAME FRAME DOOR DOOR FRAME LISTED M = MONITOR SWITCH SIDE M U MU M U MU M U MU U = MAGNET SIDE M U MU M U MU

www.abhmfg.com OR

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111HD-EM OPTION, CONCEALED ELECTRIFICATION-1-00

A111HD - "EM" OPTION CONCEALED ELECTRIFICATION

c 2016 ABH Mfg., Inc.

printed in USA ISSUED 02-03-16 PAGE 1 OF 2

Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

CONCEALED ELECTRIFICATION

c 2016 ABH Mfg., Inc.

printed in USA ISSUED 02-03-16 PAGE 2 OF 2

UL FIRE RATED STUDS FOR INSTALLATION FULL CONCEALED ALUMINUM GEARED HINGES

MODELS A110HD/LL, A111HD/LL, A140HD/LL, A150HD/LL, A160HD/LL, A240HD/LL, A260HD/LL

FRAME

FIRE STUD

DOOR SHOWN CLOSED WITH FIRE STUD IN PLACE USING MODEL A240HD HINGE

NOTES:

  • 1. INSTALL HINGE PER INSTALLATION INSTRUCTIONS FOR EACH MODEL.
  • 2. FOR THE FRAME SIDE DRILL AND TAP (4) 12-24 HOLES FOR FIRE STUDS.
  • 3. FOR THE DOOR SIDE DRILL (4) 3/4" DIA. HOLES IN THE DOOR TO CORRESPOND TO THE STUD HOLES IN THE FRAME SIDE.
  • 4. INSERT STUDS IN THE FOUR (4) TAPPED FRAME HOLES, TIGHTEN SECURELY.
  • 5. SLOWLY CLOSE DOOR MAKING SURE THAT THE STUDS ARE PROPERLY ALIGNED.
  • 6. MINOR INTERFERENCE CAN BE TAKEN CARE OF WITH A ROUND METAL FILE.

S
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7 		"
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5 		"
1
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"
B 		"
1
2 		"
1
2 		"
1
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1
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1
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C 		"
2
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E 		"
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7 		"
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7 		"
7
3 		"
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3 		"
1
0
8

HOLES ON THE FRAME, DRILL AND TAP (4)12-24 HOLES

1/2 THE DOOR THICKNESS + 1/32" FROM CENTER OF HOLE TO EDGE OF FRAME

ALL FOUR (4) STUDS MUST BE INSTALLED TO COMPLY WITH U.L. RATING

DOOR SHOWN OPEN 180°

printed in USA www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

FRAME

FIRE STUD - FULL CONCEALED-03.DWG

FIRE STUD - FULL CONCEALED

DOOR

c 2021 ABH Mfg., Inc.

B

CL OF BEARING

C

DOOR

7/8" DEEP

STD. 1 8 "

CLEARANCE

1

2 DOOR THICKNESS

ON THE DOOR DRILL (4) 3

4 " DIA.

D

E

A

REVISED 11-22-21 PAGE 1 OF 1

Aluminum Continuous Geared Hinges

Door Clearance Chart Squared Edge

Single Door - Squared Edged
Hinç Hinge
Thickness 		+ Lock Side
Clearance 		+ *Frame //
Irregularity
(OPTIONAL) 		= Square Edged Door
Undersized (Single)
Full
Concealed 		A110, A110WT, A111
A111WT, A120,A140,
A150, A160, A240, A260,
A270, A410 		5/16" + 1/8" + 1/32" = 15/32"
A130, A135 13/16" + 1/8" + 1/32" = 31/32"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		3/16" + 1/8" + 1/32" = 11/32"
Full
Surface 		A210, A570, A571, A575 1/16" + 1/8" + 1/32" = 7/32"

Single Door

Pair of Doors

Pair of Doors - Squared Edged
Hing Hinge
Thickness
(Pair) 		+ Lock Side
Clearance 		+ *Frame //
Irregularity
(OPTIONAL) 		= Square Edged Door
Undersized (Pair)
Full
Concealed 		A110, A110WT, A111
A111WT, A120, A140,
A150, A160, A240, A260,
A270, A410 		5/8" + 1/8" + 1/16" = 13/16"
A130, A135 1-5/8" + 1/8" + 1/16" = 1-13/16"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		1/4" + 1/8" + 1/16" = 7 / 16 "
Full
Surface 		A210, A570, A571, A575 1/8" + 1/8" + 1/16" = 5/16"

* 1/16& quot; Frame Irregularity Allowance, Optional and included in all Total Door Undersize for single and pairs of doors

Aluminum Continuous Geared Hinges

Door Clearance Chart Beveled Edge

Single Door - Beveled Edged
Hinge Model Hinge
Thickness 		+ Lock Side
Clearance 		+ * Frame ()
Irregularity
(OPTIONAL) 		+ Beveled
Door
Clearance 		= Beveled
Edged
Door
Undersized
(Single)
Full
Concealed 		A110, A110WT, A111
A111WT, A120,A140,
A150, A160, A240, A260,
A270, A410 		5/16" + 1/8" + 1/32" + 1/32" = 1/2"
A130, A135 13/16" + 1/8" + 1/32" + 1/32" = 1"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		3/16" + 1/8" + 1/32" + 1/32" = 3/8"
Full
Surface 		A210, A570, A571, A575 1/16" + 1/8" + 1/32" + N/A = 7/32"

Single Door

Pair of Doors

Pair of Doors - Beveled Edged
Hinge Model Hinge
Thickness
(Pair) 		+ Lock Side
Clearance 		+ * Frame
Irregularity
(OPTIONAL) 		+ Beveled
Door
Clearance 		= Beveled
Edged Door
Undersized
(Pair)
Full
Concealed 		A110, A110WT, A111
A111WT, A120, A140,
A150, A160, A240, A260,
A270, A410 		5/8" + 1/8" + 1/16" + 1/16" = 7 8 "
A130, A135 1-5/8" + 1/8" + 1/16" + 1/16" = 1-7/8"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		1/4" + 1/8" + 1/16" + N/A = 7/16"
Full
Surface 		A210, A570, A571, A575 1/8" + 1/8" + 1/16" + N/A = 5/16"

* 1/16& quot; Frame Irregularity Allowance, Optional and included in all Total Door Undersize for single and pairs of doors

POWDER COAT MASKING

® www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

POWDER COAT MASKING-00.DWG

EA THRU-WIRE REPLACEMENT INSTRUCTIONS

Removal of Old Wires

  • 1. Turn off Power to avoid shock.
  • 2. Remove (4) #6 Spanner Flat Head Screws from the covers on the face of each hinge leaf.

3. Remove (2) covers to expose the wires.

4. Pull wires through opening and disconnect from power source and electrified hardware.

EA THRU-WIRE REPLACEMENT.DWG

EA THRU-WIRE REPLACEMENT INSTRUCTIONS

Installation of New Wire Ribbon

All wire connections must follow local codes and/or ABH Manufacturing's Minimum Requirements** to ensure proper and lasting connections

**ABH requires the use of wire nuts and electrical tape or Crimp Connectors when connecting wires to their source or supplied EZ Connectors

  • 1. Connect wire to the power source (FRAME SIDE) and pass wires back through hinge and frame opening.
  • 2. Connect wires on DOOR side to electrified hardware and pass wires back through the hinge and door opening.
  • 3. Excess Wire Ribbon should then be folded into the void of the cap.

4. Once wires are properly connected, line up the Thru-Wire Face plate gears and fasten with (4) #6 Spanner Flat Head Screws, making sure the plates sit flush to the face of the hinge leafs.

5. Turn Power back on

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

EA THRU-WIRE REPLACEMENT.DWG