abh_A410_HD_full_specs

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Aluminum Continuous Geared Hinges

Full Concealed

A270 HD A270 LL

Standard Features

  • Full concealed, heavy duty
  • •
  • For use on 2" thick door
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • " LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-6 – F-8 for option availability and details

A410 HD A410 LL

Standard Features

  • Full concealed, heavy duty
  • •
  • Swing clear application
  • Door edge protection lip
  • For use on 1-¾" thick door, square edged only
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • " LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-6 – F-8 for option availability and details

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143

630.875.9900; FAX 800.9FAXABH (932.9224)

A410 ALUMINUM GEARED HINGE

printed in USA

PAGE 1 OF 1 REVISED 12-20-21

UL FIRE RATED STUDS FOR INSTALLATION FULL CONCEALED ALUMINUM GEARED HINGES

MODELS A110HD/LL, A111HD/LL, A140HD/LL, A150HD/LL, A160HD/LL, A240HD/LL, A260HD/LL

FRAME

FIRE STUD

DOOR SHOWN CLOSED WITH FIRE STUD IN PLACE USING MODEL A240HD HINGE

NOTES:

  • 1. INSTALL HINGE PER INSTALLATION INSTRUCTIONS FOR EACH MODEL.
  • 2. FOR THE FRAME SIDE DRILL AND TAP (4) 12-24 HOLES FOR FIRE STUDS.
  • 3. FOR THE DOOR SIDE DRILL (4) 3/4" DIA. HOLES IN THE DOOR TO CORRESPOND TO THE STUD HOLES IN THE FRAME SIDE.
  • 4. INSERT STUDS IN THE FOUR (4) TAPPED FRAME HOLES, TIGHTEN SECURELY.
  • 5. SLOWLY CLOSE DOOR MAKING SURE THAT THE STUDS ARE PROPERLY ALIGNED.
  • 6. MINOR INTERFERENCE CAN BE TAKEN CARE OF WITH A ROUND METAL FILE.

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HOLES ON THE FRAME, DRILL AND TAP (4)12-24 HOLES

1/2 THE DOOR THICKNESS + 1/32" FROM CENTER OF HOLE TO EDGE OF FRAME

ALL FOUR (4) STUDS MUST BE INSTALLED TO COMPLY WITH U.L. RATING

DOOR SHOWN OPEN 180°

printed in USA www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

FRAME

FIRE STUD - FULL CONCEALED-03.DWG

FIRE STUD - FULL CONCEALED

DOOR

c 2021 ABH Mfg., Inc.

B

CL OF BEARING

C

DOOR

7/8" DEEP

STD. 1 8 "

CLEARANCE

1

2 DOOR THICKNESS

ON THE DOOR DRILL (4) 3

4 " DIA.

D

E

A

REVISED 11-22-21 PAGE 1 OF 1

POWDER COAT MASKING

® www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

POWDER COAT MASKING-00.DWG

INSTALLATION INSTRUCTIONS FOR FULL CONCEALED HINGES

A110HD/LL, A111HD/LL, A130HD, A135HD, A140HD/LL, A150HD/LL, A160HD/LL A240HD/LL, A260HD/LL, A270HD/LL, A280HD/LL & A410HD/LL

  • A. All uncut standard length hinges are non-handed and can be used for right or left hand doors.
  • B. Standard length hinges are supplied slightly shorter than nominal door height to accommodate threshold and carpeting clearances.

CUTTING THE HINGE TO FIT

  • · Keep hinge in the closed position
  • · Determine HANDING if required. Not all hinges will become handed after cutting.
  • · Cut one end of the hinge only. Cut end will be installed at the bottom (Six-hole pattern remains at the top)
  • · Use a Metal Cutting Saw cut through the gear cap first.

Note: If cut length interferes with a set screw bearing remove it and switch it with a plain bearing above the cut location.

FRAME PREP

With the hinge in the open position

1. Locate the top of the hinge 1/8" below the header

With the frame leaf flange tight against the frame

2. Mark or Center Punch hole locations

Note: If using wood screws drill a 5/32" pilot hol e DO NOT ATTACH HINGE TO FRAME AT THIS TIME

ATTACH THE HINGE TO THE DOOR

  • 4. Position Door Leaf on door. Door leaf alignment flange or door leaf lip must be seated against door edge.
  • 5. Align the top end of the hinge to be absolutely flush with the top of the door.
  • 6. Mark or Center Punch hole locations
  • 7. Using the provided Self Drilling/Thread Forming Screws and the proper drive bit please proceed to attach the hinge to the door Note: If using wood screws drill a 5/32" pilot hol e.

ATTACHING DOOR TO FRAME

  • 8. Position door 90 degrees to frame
  • 9. Shim door to the proper height to line up the screw holes in hinge frame leaf with the marks at the top of the frame.
  • 10. Install two screws at the top of the hinge to hold in place
  • 11. Remove shim and align the remaining holes. Install two additional screws in the middle and at the bottom.
  • 12. Check door for proper swing and clearance before installing remaining screws, making necessary adjustments.
  • 13. Install the remaining fasteners after any adjustments are made.

REINFORCING AND RIVNUTS

  • · No reinforcing is necessary except on extremely high-frequency, extremely heavy or extra-wide doors.
  • · Rivnuts are recommended for use in the frame when the door exceeds 450lbs.

Note:RIVNUTS are not to be used with Fire Rated Hinges

PAIRS OF DOORS WITH MULLIONS

  • · If the mullion is between the doors, install as single doors.
  • · If the mullion is behind the doors, install as a double doors.

GROUT/SLUSHED-IN FRAMES

It is recommended that a mudguard be installed behind the frame for ease of installation. Do not use self-drill screws with grouted steel frames without a mudguard. If no mudguard has been used, drill holes through frame and remove grout for screw clearances. Do not oversize hole.

SCREW DETAIL
12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW
12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
FRAME
DOOR DRILLING, THREAD FORMING TEK MACHINE SCREW

Note: #12 x 1-1/2" FLAT HEAD UNDERCUT WOOD SCREWS AVAILABLE UPON REQUEST

The following actions will void any warranty, expressed or implied.

  • · Failure to Install the hinge according to ABH's specifications and requirements
  • · Use of Fasteners other than those supplied with the hinge.
  • · Unauthorized field modifications including removing any of the bearings, altering the original finish or painting the hinge.

ABH Manufacturing Inc.

1222 Ardmore Avenue Itasca, IL 60143

Ph: (630)875-9900 Fax: (800) 932-9224

www.abhmfg.com

ANSI/BHMA A156.26-2017 Certified Continuous Hinges

Edge Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A500, A505, A515

Edge Mounted-Gear Type-Aluminum-Grade 1

ABH Model Number(s): A110(HD/LL), A110WT(HD/LL), A111(HD/LL), A111WT(HD/LL), A130HD, A140(HD/LL), A150(HD/LL), A160(HD/LL), A240(HD/LL), A260(HD/LL), A270(HD/LL), A410(HD/LL)

Full Surface Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A502, A512

Full Surface Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A210HD, A570HD, A571HD

Half-Surface Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A503

Half-Surface Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A211HD, A213HD, A450HD, A460HD, A530HD, A540HD, A550HD

Half Mortise Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A504, A506

Half Mortise Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A520HD

Swing Clear Edge Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A510, A511, A526, A529

Swing Clear Edge Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A410(HD/LL), A211HD

HD-denotes Heavy Duty Hinge

LL-denotes Heavy Duty hinge with extra screw holes to accommodate the lead in lead lined doors

Aluminum Continuous Geared Hinges

Door Clearance Chart Squared Edge

Single Door - Squared Edged
Hinç Hinge
Thickness 		+ Lock Side
Clearance 		+ *Frame //
Irregularity
(OPTIONAL) 		= Square Edged Door
Undersized (Single)
Full
Concealed 		A110, A110WT, A111
A111WT, A120,A140,
A150, A160, A240, A260,
A270, A410 		5/16" + 1/8" + 1/32" = 15/32"
A130, A135 13/16" + 1/8" + 1/32" = 31/32"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		3/16" + 1/8" + 1/32" = 11/32"
Full
Surface 		A210, A570, A571, A575 1/16" + 1/8" + 1/32" = 7/32"

Single Door

Pair of Doors

Pair of Doors - Squared Edged
Hing Hinge
Thickness
(Pair) 		+ Lock Side
Clearance 		+ *Frame //
Irregularity
(OPTIONAL) 		= Square Edged Door
Undersized (Pair)
Full
Concealed 		A110, A110WT, A111
A111WT, A120, A140,
A150, A160, A240, A260,
A270, A410 		5/8" + 1/8" + 1/16" = 13/16"
A130, A135 1-5/8" + 1/8" + 1/16" = 1-13/16"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		1/4" + 1/8" + 1/16" = 7 / 16 "
Full
Surface 		A210, A570, A571, A575 1/8" + 1/8" + 1/16" = 5/16"

* 1/16& quot; Frame Irregularity Allowance, Optional and included in all Total Door Undersize for single and pairs of doors

Aluminum Continuous Geared Hinges

Door Clearance Chart Beveled Edge

Single Door - Beveled Edged
Hinç Hinge Model + Lock Side
Clearance 		+ * Frame ()
Irregularity
(OPTIONAL) 		+ Beveled
Door
Clearance 		= Beveled
Edged
Door
Undersized
(Single)
Full
Concealed 		A110, A110WT, A111
A111WT, A120,A140,
A150, A160, A240, A260,
A270, A410 		5/16" + 1/8" + 1/32" + 1/32" = 1/2"
A130, A135 13/16" + 1/8" + 1/32" + 1/32" = 1"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		3/16" + 1/8" + 1/32" + 1/32" = 3/8"
Full
Surface 		A210, A570, A571, A575 1/16" + 1/8" + 1/32" + N/A = 7/32"

Single Door

Pair of Doors

Pair of Doors - Beveled Edged
Hinge Model Hinge
Thickness
(Pair) 		+ Lock Side
Clearance 		+ * Frame
Irregularity
(OPTIONAL) 		+ Beveled
Door
Clearance 		= Beveled
Edged Door
Undersized
(Pair)
Full
Concealed 		A110, A110WT, A111
A111WT, A120, A140,
A150, A160, A240, A260,
A270, A410 		5/8" + 1/8" + 1/16" + 1/16" = 7 8 "
A130, A135 1-5/8" + 1/8" + 1/16" + 1/16" = 1-7/8"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		1/4" + 1/8" + 1/16" + N/A = 7/16"
Full
Surface 		A210, A570, A571, A575 1/8" + 1/8" + 1/16" + N/A = 5/16"

* 1/16& quot; Frame Irregularity Allowance, Optional and included in all Total Door Undersize for single and pairs of doors