abh_A111WT_full_specs

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Aluminum Continuous Geared Hinges

Full Concealed

A111 HD A111 LL

Standard Features

  • Full concealed, heavy duty
  • ⅛" door inset
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • " LL " model for doors up to 1,000 lbs. (lead-lined staggered hole pattern)
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• See pages F-7 to F-8 for option availability and details

A111 WT

Standard Features

  • Full concealed, heavy duty
  • ⅛" door inset
  • Wide throw for applications that need extra clearance for the door or the frame
  • 48" door width maximum
  • 450 lbs. door weight maximum
  • • Fasteners : 12-24 x ⅞" undercut self-drilling, thread-forming tek machine screws
  • • Standard lengths : 79", 83", 85", 95" and 120"
  • • Finishes : Clear, dark bronze and black anodized
  • • Fire Rating
    • Approved for use on metal swinging type minutes (Specify " FR " option for 3 hour rating)
    • Approved for use on wood swinging 60 minutes (Specify " FR " option for 90 minute rating)

Options Available

• availability and details

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111WT ALUMINUM GEARED HINGE

© 2018 ABH Mfg., Inc. printed in USA

PAGE 1 OF 1 REVISED 9-10-20

A111WT - EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION ALUMINUM GEARED HINGE, WIDE THROW, 1/8" INSET, FULL CONCEALED

HINGES ARE SUPPLIED WITH LEAD-LINED MOUNTING HOLES FOR ADDITIONAL SUPPORT AS STANDARD

STANDARD HINGE SIZES & SCREW DETAIL 7'0" NOMINAL DOOR HEIGHT 6'8" 7'2" 8'0" 10'0 ACTUAL HINGE LENGTH 120 79' 83' 85' 95' 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF FRAME 22 26 22 30 34 DRILLING, THREAD FORMING TEK MACHINE SCREW 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DOOR 22 26 22 30 34 DRILLING, THREAD FORMING TEK MACHINE SCREW

A111WT-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-1-00.DWG

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143

A111WT - "EA" OPTION EASY ACCESS CONCEALED ELECTRIFICATION

114-1/2

116-1/2

118-1/2

A111WT - EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION, ALUMINUM GEARED HINGE, WIDE THROW, 1/8" INSET, FULL CONCEALED HINGES ARE SUPPLIED WITH LEAD-LINED MOUNTING HOLES FOR ADDITIONAL SUPPORT AS STANDARD CLEARANCE FRAME LEAF LEAF 550 DRILL 3/4" 6-3/8 THRU-WIRES HOLES FOR FRAME DOOR Ø 1/4 Ø 1/4 \bigcirc \bigcirc \bigcirc 9/16 -9/16 \Diamond \Diamond 12 WIRE ⌽⌽ 3/4-5/8--1/2 #6 SPANNER FLAT HEAD 1-5/16 1-1/16 SECURITY SCREW PROVIDED STANDARD (4 PLACES) LEAF ROTATION WIRE TRANSFER VIEW 12 WIRE 25/32 5/8 1/8 INSET 1-9/16 1-15/16 ፟ 1-9/16 3-1/2 1-1/16 1-5/16 1-15/16 1-9/16 ISOMETRIC VIEW 180° OPENING 5/16 SQUARE EDGE 11/32 BEVELED EDGE WIRE TRANSFER VIEW CLEARANCE ISOMETRIC VIEW ~90° OPENING 7/16 MIN. EZ CONNECT OPTION CLEARANCE REQUIRED FOR CAP ROTATION NOTES: 8642 4)2 ΠN 1. MOLEX ® CONNECTOR OPTION 7531 3 1 AVAILABLE - SUFFIX "EZ". 1-5/16 1 VIOLET * SPECIFY ELECTRIFIED HARDWARE 2 RFD 2. GRAY WHITE MANUFACTURER FOR CONNECTOR GREEN 3, PINK COMPABILITY ORANGE 4, TAN 3-5/16 6, BLUE 7, BROWN 8, YELLOW 90° OPENING SPECIFICATION: 19/32 DESCRIPTION: SINGLE CONDUCTOR #22 AWG MINIATURE HOOK-UP WIRE FOR APPLICATIONS REQUIRING EXTREME FLEXIBILITY. CONDUCTOR: #22 AWG 168/44 (0.002") SOFT BARE COPPER LHL. 2-7/8 6-3/8 INSULATION: PROPRIETARY FORMULATION PVC 0.010" NOM. WALL MEETS VW-1 FLAME REQUIREMENT. DIAMETER: 0.053" ± 0.003". RESISTANCE: 16.7 OHMS MAX. @ 20°C, PER 1000 FT. VOLTAGE RATING: 600 VOLTS RMS, DEPENDING ON SPECIFICATION. 180° OPENING AVAILABLE AS ROHS COMPLIANT.

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143

A111WT - "EA" OPTION EASY ACCESS CONCEALED ELECTRIFICATION

A111WT-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-2-00.DWG

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111WT - "EM" OPTION CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 1 OF 2 REVISED 10-29-20

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111WT - "EM" OPTION CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 2 OF 2 REVISED 10-29-20

ABH* MANUFACTURING INC.

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111WT - "ES" OPTION CONCEALED ELECTRIFICATION

© 2020 ABH Mfg., Inc. printed in USA

PAGE 1 OF 2 REVISED 10-29-20

A111WT - "ES" OPTION, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE

NOTES:

  • 1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE.
  • 2. SPECIFY HANDING WHEN ORDERING.
  • 3. IF "M" OPTION (MOVEABLE PANEL) OR "R" OPTION (REMOVABLE PANEL) IS CHOSEN, TEMPLATE REMAINS THE SAME.

EXPOSED MONITOR SWITCH VIEW, LEFT HAND SHOWN

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A111WT-ES OPTION, CONCEALED ELECTRIFICATION-2-03.DWG

SWITCH

A111WT - "ES" OPTION CONCEALED ELECTRIFICATION

c 2020 ABH Mfg., Inc. printed in USA

REVISED 10-29-20 PAGE 2 OF 2

DOOR

Aluminum Continuous Geared Hinges

Door Clearance Chart Squared Edge

Single e Door - S quared Ed ged
Hinç ge Model Hinge
Thickness 		+ Lock Side
Clearance 		+ *Frame //
Irregularity
(OPTIONAL) 		= Square Edged Door
Undersized (Single)
Full
Concealed 		A110, A110WT, A111
A111WT, A120,A140,
A150, A160, A240, A260,
A270, A410 		5/16" + 1/8" + 1/32" = 15/32"
A130, A135 13/16" + 1/8" + 1/32" = 31/32"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		3/16" + 1/8" + 1/32" = 11/32"
Full
Surface 		A210, A570, A571, A575 1/16" + 1/8" + 1/32" = 7/32"

Single Door

Pair of Doors

Pair o f Doors - $ quared Ec dged
Hing ge Model Hinge
Thickness
(Pair) 		+ Lock Side
Clearance 		+ *Frame //
Irregularity
(OPTIONAL) 		= Square Edged Door
Undersized (Pair)
Full
Concealed 		A110, A110WT, A111
A111WT, A120, A140,
A150, A160, A240, A260,
A270, A410 		5/8" + 1/8" + 1/16" = 13/16"
A130, A135 1-5/8" + 1/8" + 1/16" = 1-13/16"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		1/4" + 1/8" + 1/16" = 7/16"
Full
Surface 		A210, A570, A571, A575 1/8" + 1/8" + 1/16" = 5/16"

* 1/16& quot; Frame Irregularity Allowance, Optional and included in all Total Door Undersize for single and pairs of doors

Aluminum Continuous Geared Hinges

Door Clearance Chart Beveled Edge

Single e Door - Bevelec l E dged
Hinç ge Model Hinge
Thickness 		+ Lock Side
Clearance 		+ * Frame ()
Irregularity
(OPTIONAL) 		+ Beveled
Door
Clearance 		= Beveled
Edged
Door
Undersized
(Single)
Full
Concealed 		A110, A110WT, A111
A111WT, A120,A140,
A150, A160, A240, A260,
A270, A410 		5/16" + 1/8" + 1/32" + 1/32" = 1/2"
A130, A135 13/16" + 1/8" + 1/32" + 1/32" = 1"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		3/16" + 1/8" + 1/32" + 1/32" = 3/8"
Full
Surface 		A210, A570, A571, A575 1/16" + 1/8" + 1/32" + N/A = 7/32"

Single Door

Pair of Doors

Pair o f Doors S - Bevele d E dged
Hinç ge Model Hinge
Thickness
(Pair) 		+ Lock Side
Clearance 		+ * Frame
Irregularity
(OPTIONAL) 		+ Beveled
Door
Clearance 		= Beveled
Edged Door
Undersized
(Pair)
Full
Concealed 		A110, A110WT, A111
A111WT, A120, A140,
A150, A160, A240, A260,
A270, A410 		5/8" + 1/8" + 1/16" + 1/16" = 7 8 "
A130, A135 1-5/8" + 1/8" + 1/16" + 1/16" = 1-7/8"
Half
Surface 		A211, A213, A450, A460,
A520, A530, A540, A550 		1/4" + 1/8" + 1/16" + N/A = 7/16"
Full
Surface 		A210, A570, A571, A575 1/8" + 1/8" + 1/16" + N/A = 5/16"

* 1/16& quot; Frame Irregularity Allowance, Optional and included in all Total Door Undersize for single and pairs of doors

POWDER COAT MASKING

® www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

POWDER COAT MASKING-00.DWG

INSTALLATION INSTRUCTIONS FOR FULL CONCEALED HINGES

A110HD/LL, A111HD/LL, A130HD, A135HD, A140HD/LL, A150HD/LL, A160HD/LL A240HD/LL, A260HD/LL, A270HD/LL, A280HD/LL & A410HD/LL

  • A. All uncut standard length hinges are non-handed and can be used for right or left hand doors.
  • B. Standard length hinges are supplied slightly shorter than nominal door height to accommodate threshold and carpeting clearances.

CUTTING THE HINGE TO FIT

  • · Keep hinge in the closed position
  • · Determine HANDING if required. Not all hinges will become handed after cutting.
  • · Cut one end of the hinge only. Cut end will be installed at the bottom (Six-hole pattern remains at the top)
  • · Use a Metal Cutting Saw cut through the gear cap first.

Note: If cut length interferes with a set screw bearing remove it and switch it with a plain bearing above the cut location.

FRAME PREP

With the hinge in the open position

1. Locate the top of the hinge 1/8" below the header

With the frame leaf flange tight against the frame

2. Mark or Center Punch hole locations

Note: If using wood screws drill a 5/32" pilot hol e DO NOT ATTACH HINGE TO FRAME AT THIS TIME

ATTACH THE HINGE TO THE DOOR

  • 4. Position Door Leaf on door. Door leaf alignment flange or door leaf lip must be seated against door edge.
  • 5. Align the top end of the hinge to be absolutely flush with the top of the door.
  • 6. Mark or Center Punch hole locations
  • 7. Using the provided Self Drilling/Thread Forming Screws and the proper drive bit please proceed to attach the hinge to the door Note: If using wood screws drill a 5/32" pilot hol e.

ATTACHING DOOR TO FRAME

  • 8. Position door 90 degrees to frame
  • 9. Shim door to the proper height to line up the screw holes in hinge frame leaf with the marks at the top of the frame.
  • 10. Install two screws at the top of the hinge to hold in place
  • 11. Remove shim and align the remaining holes. Install two additional screws in the middle and at the bottom.
  • 12. Check door for proper swing and clearance before installing remaining screws, making necessary adjustments.
  • 13. Install the remaining fasteners after any adjustments are made.

REINFORCING AND RIVNUTS

  • · No reinforcing is necessary except on extremely high-frequency, extremely heavy or extra-wide doors.
  • · Rivnuts are recommended for use in the frame when the door exceeds 450lbs.

Note:RIVNUTS are not to be used with Fire Rated Hinges

PAIRS OF DOORS WITH MULLIONS

  • · If the mullion is between the doors, install as single doors.
  • · If the mullion is behind the doors, install as a double doors.

GROUT/SLUSHED-IN FRAMES

It is recommended that a mudguard be installed behind the frame for ease of installation. Do not use self-drill screws with grouted steel frames without a mudguard. If no mudguard has been used, drill holes through frame and remove grout for screw clearances. Do not oversize hole.

SCREW DETAIL
FRAME 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW
DOOR 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF
DRILLING, THREAD FORMING TEK MACHINE SCREW

Note: #12 x 1-1/2" FLAT HEAD UNDERCUT WOOD SCREWS AVAILABLE UPON REQUEST

The following actions will void any warranty, expressed or implied.

  • · Failure to Install the hinge according to ABH's specifications and requirements
  • · Use of Fasteners other than those supplied with the hinge.
  • · Unauthorized field modifications including removing any of the bearings, altering the original finish or painting the hinge.

ABH Manufacturing Inc.

1222 Ardmore Avenue Itasca, IL 60143

Ph: (630)875-9900 Fax: (800) 932-9224

www.abhmfg.com

ANSI/BHMA A156.26-2017 Certified Continuous Hinges

Edge Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A500, A505, A515

Edge Mounted-Gear Type-Aluminum-Grade 1

ABH Model Number(s): A110(HD/LL), A110WT(HD/LL), A111(HD/LL), A111WT(HD/LL), A130HD, A140(HD/LL), A150(HD/LL), A160(HD/LL), A240(HD/LL), A260(HD/LL), A270(HD/LL), A410(HD/LL)

Full Surface Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A502, A512

Full Surface Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A210HD, A570HD, A571HD

Half-Surface Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A503

Half-Surface Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A211HD, A213HD, A450HD, A460HD, A530HD, A540HD, A550HD

Half Mortise Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A504, A506

Half Mortise Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A520HD

Swing Clear Edge Mounted-Barrel Type-Stainless Steel-Grade 1

ABH Model Number(s): A510, A511, A526, A529

Swing Clear Edge Mounted- Gear Type- Aluminum-Grade 1

ABH Model Number(s): A410(HD/LL), A211HD

HD-denotes Heavy Duty Hinge

LL-denotes Heavy Duty hinge with extra screw holes to accommodate the lead in lead lined doors