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INSTALLATION INSTRUCTIONS FOR FULL CONCEALED HINGES

A110HD/LL, A111HD/LL, A130HD, A135HD, A140HD/LL, A150HD/LL, A160HD/LL A240HD/LL, A260HD/LL, A270HD/LL, A280HD/LL & A410HD/LL

A. All uncut standard length hinges are non-handed and can be used for right or left hand doors.
B. Standard length hinges are supplied slightly shorter than nominal door height to accommodate threshold and carpeting clearances.

CUTTING THE HINGE TO FIT

· Keep hinge in the closed position
· Determine HANDING if required. Not all hinges will become handed after cutting.
· Cut one end of the hinge only. Cut end will be installed at the bottom (Six-hole pattern remains at the top)
· Use a Metal Cutting Saw cut through the gear cap first.

Note: If cut length interferes with a set screw bearing remove it and switch it with a plain bearing above the cut location.

FRAME PREP

With the hinge in the open position

1. Locate the top of the hinge 1/8" below the header

With the frame leaf flange tight against the frame

2. Mark or Center Punch hole locations

Note: If using wood screws drill a 5/32" pilot hol e DO NOT ATTACH HINGE TO FRAME AT THIS TIME

ATTACH THE HINGE TO THE DOOR

4. Position Door Leaf on door. Door leaf alignment flange or door leaf lip must be seated against door edge.
5. Align the top end of the hinge to be absolutely flush with the top of the door.
6. Mark or Center Punch hole locations
7. Using the provided Self Drilling/Thread Forming Screws and the proper drive bit please proceed to attach the hinge to the door Note: If using wood screws drill a 5/32" pilot hol e.

ATTACHING DOOR TO FRAME

8. Position door 90 degrees to frame
9. Shim door to the proper height to line up the screw holes in hinge frame leaf with the marks at the top of the frame.
10. Install two screws at the top of the hinge to hold in place
11. Remove shim and align the remaining holes. Install two additional screws in the middle and at the bottom.
12. Check door for proper swing and clearance before installing remaining screws, making necessary adjustments.
13. Install the remaining fasteners after any adjustments are made.

REINFORCING AND RIVNUTS

· No reinforcing is necessary except on extremely high-frequency, extremely heavy or extra-wide doors.
· Rivnuts are recommended for use in the frame when the door exceeds 450lbs.

Note:RIVNUTS are not to be used with Fire Rated Hinges

PAIRS OF DOORS WITH MULLIONS

· If the mullion is between the doors, install as single doors.
· If the mullion is behind the doors, install as a double doors.

GROUT/SLUSHED-IN FRAMES

It is recommended that a mudguard be installed behind the frame for ease of installation. Do not use self-drill screws with grouted steel frames without a mudguard. If no mudguard has been used, drill holes through frame and remove grout for screw clearances. Do not oversize hole.

	SCREW DETAIL
FRAME	12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW
DOOR	12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW

Note: #12 x 1-1/2" FLAT HEAD UNDERCUT WOOD SCREWS AVAILABLE UPON REQUEST

The following actions will void any warranty, expressed or implied.

· Failure to Install the hinge according to ABH's specifications and requirements
· Use of Fasteners other than those supplied with the hinge.
· Unauthorized field modifications including removing any of the bearings, altering the original finish or painting the hinge.

UL FIRE RATED STUDS FOR INSTALLATION FULL CONCEALED ALUMINUM GEARED HINGES

MODELS A110HD/LL, A111HD/LL, A140HD/LL, A150HD/LL, A160HD/LL, A240HD/LL, A260HD/LL

FRAME

FIRE STUD

DOOR SHOWN CLOSED WITH FIRE STUD IN PLACE USING MODEL A240HD HINGE

NOTES:

1. INSTALL HINGE PER INSTALLATION INSTRUCTIONS FOR EACH MODEL.
2. FOR THE FRAME SIDE DRILL AND TAP (4) 12-24 HOLES FOR FIRE STUDS.
3. FOR THE DOOR SIDE DRILL (4) 3/4" DIA. HOLES IN THE DOOR TO CORRESPOND TO THE STUD HOLES IN THE FRAME SIDE.
4. INSERT STUDS IN THE FOUR (4) TAPPED FRAME HOLES, TIGHTEN SECURELY.
5. SLOWLY CLOSE DOOR MAKING SURE THAT THE STUDS ARE PROPERLY ALIGNED.
6. MINOR INTERFERENCE CAN BE TAKEN CARE OF WITH A ROUND METAL FILE.

	S O D I M E N I N
" " A H I N G E L E N G T H	" 9 7	" 8 3	" 8 5	" 9 5	" 1 2 0
" " B	" 1 2	" 1 2	" 1 2	" 1 2	" 1 2
" " C	" 2 5 3 / 8 -	" 2 7 3 / 8 -	" 2 8 3 / 8 -	" 3 2 3 / 8 -	" 4 2 1 / 2 -
	" " D	" 3 / 8 5 5 -	" / 8 5 5 5 -	" 6 / 8 5 5 -	" 6 2 / 8 5 -	" 1 / 2 7 7 -
	" " E	" 6 7	" 1 7	" 7 3	" 8 3	" 1 0 8

HOLES ON THE FRAME, DRILL AND TAP (4)12-24 HOLES

1/2 THE DOOR THICKNESS + 1/32" FROM CENTER OF HOLE TO EDGE OF FRAME

ALL FOUR (4) STUDS MUST BE INSTALLED TO COMPLY WITH U.L. RATING

DOOR SHOWN OPEN 180°

printed in USA www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

FRAME

FIRE STUD - FULL CONCEALED-03.DWG

FIRE STUD - FULL CONCEALED

DOOR

c 2021 ABH Mfg., Inc.

CL OF BEARING

DOOR

7/8" DEEP

STD. ¹ ⁸ "

CLEARANCE

² DOOR THICKNESS

ON THE DOOR DRILL (4) ³

⁴ " DIA.

REVISED 11-22-21 PAGE 1 OF 1

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110-ALUMINUM GEARED HINGE-02.DWG

A110 ALUMINUM GEARED HINGE

PAGE 1 OF 1 REVISED 8-21-20

A110HD - "EA" OPTION, EASY ACCESS CONCEALED ELECTRIFICATION, ALUMINUM GEARED HINGE 120" RIGHT HAND 95" 79" 83" LEFT HAND 85" DOOR FRAME NON-HANDED NON-HANDED NON-HANDED NON-HANDED 1-1/2 1-1/21-1/21-1/21-1/2 3-1/2 3-1/2 3-1/2 3-1/2 3-1/2 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 10 10 10 10 20 20 20 20 20 30 30 30 30 30 39-1/2 ₩ 🐧 40 41-1/2 * 42-1/2 47-1/2<del>≥</del>000 49 53 55 55 58-23/32 59 63 61-9/32 65 65 69 73 73-1/2 75 75 75-1/2 77-1/2 77-1/2 79-1/2 79-1/2 81-1/2 81-1/2 85 89-1/2 90 12 WIRE STANDARD 91-1/2 NOTES: 1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE, CUSTOM CUT HINGE REQUIRES HANDING. STANDARD HINGE SIZES & SCREW DETAIL NOMINAL DOOR HEIGHT 7'2" 6'8" 7'0" 8'0" 10'0 116-1/2 ACTUAL HINGE LENGTH 79" 85" 120 83" 95' 118-1/2 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF 18 18 18 20 23 DRILLING, THREAD FORMING TEK MACHINE SCREW

DOOR

12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF

DRILLING, THREAD FORMING TEK MACHINE SCREW

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110HD-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-1-03.DWG

A110HD - "EA" OPTION EASY ACCESS CONCEALED ELECTRIFICATION

PAGE 1 OF 2 REVISED 09-23-20

A110HD - "EA" OPTION, EASY ACCESS CONCEALED ELECTRIFICATION, ALUMINUM GEARED HINGE

CLEARANCE

FRAME LEAF

DOOR LEAF

NOTES:

ISOMETRIC VIEW ~90° OPENING

1. MOLEX ® CONNECTOR OPTION AVAILABLE SUFFIX "EZ".
- * SPECIFY ELECTRIFIED HARDWARE MANUFACTURER FOR CONNECTOR COMPABILITY

SPECIFICATION:

DESCRIPTION: SINGLE CONDUCTOR #22 AWG MINIATURE HOOK-UP

WIRE FOR APPLICATIONS REQUIRING EXTREME FLEXIBILITY.

CONDUCTOR: #22 AWG 168/44 (0.002") SOFT BARE COPPER LHL.

INSULATION: PROPRIETARY FORMULATION PVC 0.010" NOM. WALL MEETS

VW-1 FLAME REQUIREMENT.

DIAMETER: 0.053" ± 0.003".

RESISTANCE: 16.7 OHMS MAX. @ 20°C, PER 1000 FT.

VOLTAGE RATING: 600 VOLTS RMS, DEPENDING ON SPECIFICATION.

AVAILABLE AS ROHS COMPLIANT.

A110HD-EA OPTION, EASY ACCESS CONCEALED ELECTRIFICATION-2-03.DWG

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110HD - "EA" OPTION EASY ACCESS CONCEALED ELECTRIFICATION

PAGE 2 OF 2 REVISED 9-23-20

A110HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

NON-HANDED 0— 1-1/2 3-1/2 5-1/2 10 20 30 47-3/8 * 64-3/4 74-3/4 84-3/4 89-1/4 91-1/4

95"

12 WIRE STANDARD

NOTES:

1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE. CUSTOM CUT HINGE REQUIRES HANDING.

R = REMOVABLE, (3) INDIVIDUAL HINGES, THRU WIRE CAN BE REMOVED TO ACCESS WIRES.

$\bigstar$ = MANUFACTURING TO ADD (4) COUNTERSINK THRU HOLES FOR #12 FLAT HEAD SCREW.

STANDARD HINGE SIZES & SCREW DETAIL
NOMINAL DOOR HEIGHT			7'0"	7'2"	8'0"	10'0"
ACTUAL	79"	83"	85"	95"	120"
FRAME	12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW	20	20	20	22	25
DOOR	12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF DRILLING, THREAD FORMING TEK MACHINE SCREW	20	20	20	22	25

A110HD-EA & R. ELECTRICAL MODIFICATION WITH REMOVABLE OPTION-1-02.DWG

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

PAGE 1 OF 2 REVISED 09-23-20

A110HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

CLEARANCE

FRAME LEAF

DOOR LEAF

NOTES:

ISOMETRIC VIEW ∼90° OPENING

MOLEX CONNECTOR OPTION AVAILABLE - SUFFIX "EZ".

* SPECIFY ELECTRIFIED HARDWARE MANUFACTURER FOR CONNECTOR COMPABILITY

SPECIFICATION:

DESCRIPTION: SINGLE CONDUCTOR #22 AWG MINIATURE HOOK-UP

WIRE FOR APPLICATIONS REQUIRING EXTREME FLEXIBILITY.

CONDUCTOR: #22 AWG 168/44 (0.002") SOFT BARE COPPER LHL.

INSULATION: PROPRIETARY FORMULATION PVC 0.010" NOM. WALL MEETS

VW-1 FLAME REQUIREMENT.

DIAMETER: 0.053" ± 0.003".

RESISTANCE: 16.7 OHMS MAX. @ 20°C, PER 1000 FT.

VOLTAGE RATING: 600 VOLTS RMS, DEPENDING ON SPECIFICATION.

AVAILABLE AS ROHS COMPLIANT.

A110HD-EA & R, ELECTRICAL MODIFICATION WITH REMOVABLE OPTION-2-02.DWG

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110HD - "EA" & "R" ELECTRICAL MODIFICATION WITH REMOVABLE OPTION

www.abhmfg.com

E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143

630.875.9900; FAX 800.9FAXABH (932.9224) printed in USA

A110 - "AHT" OPTION ADVANCED HOSPITAL TIP

PAGE 1 OF 1 REVISED 10-28-20

A110HD - "EM" OPTION, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE 79" 83" 85" 95" 120" LEFT HAND RIGHT HAND LEFT HAND RIGHT HAND LEFT HAND RIGHT HAND LEFT HAND RIGHT LEFT HAND RIGHT HAND AME DOC AME DOOF DOOR FRA AME DO DOOR FRA AME DOOF DOOR FRA DOOR FRAME 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 3-1/2 3-1/2 3-1/2 3-1/2 3-1/2 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 10 20 20 20 20 20 30 30 30 30 37-1/16 38-15/16 39-1/2 39-15/16 41-15/16 41-1/242-1/2 44-1/16 44-15/16 45-1/16 47-1/2 50-1/16 50 55 55 58-23/32 59 60 61-9/32 63 65 65 73-1/2 75 75 75 - 1/277-1/2 79-1/2 79-1/2 80 81-1/2 81-1/2 83 83-1/2 85 89-1/2 91-1/2 93-1/2 M = MONITOR SWITCH SIDE 100 U = MAGNET SIDE STANDARD HINGE SIZES & SCREW DETAIL NOMINAL DOOR HEIGHT 7'0" 7'2" 6'8" 8'0" 10'0' 120' ACTUAL HINGE LENGTH 83' 79" 85' 95' 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF 116-1/2 FRAME 19 19 19 23 21 DRILLING, THREAD FORMING TEK MACHINE SCREW 12-24 x 3/4" PHILLIPS FLAT HEAD, UNDERCUT, SELF 19 19 23 19 21 DRILLING, THREAD FORMING TEK MACHINE SCREW A110HD-EM OPTION, CONCEALED ELECTRIFICATION-1-02.DWG

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110HD - "EM" OPTION CONCEALED ELECTRIFICATION

PAGE 1 OF 2 REVISED 9-23-20

ABH<sup>®</sup> MANUFACTURING INC.

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110HD - "EM" OPTION

A110HD - "EM" OPTION CONCEALED ELECTRIFICATION

PAGE 2 OF 2 REVISED 9-23-20

ATTUHD-ES OPTION, CONCEALED ELECTRIFICATION-1-02.DW

www.abhmfg.com E-mail: abhinfo@abhmfg.com Architectural Builders Hardware Mfg., Inc. 1222 Ardmore Ave., Itasca, IL 60143 630.875.9900; FAX 800.9FAXABH (932.9224)

A110HD - "ES" OPTION CONCEALED ELECTRIFICATION

PAGE 1 OF 2 REVISED 9-23-20

A110HD - "ES" OPTION, CONCEALED ELECTRIFICATION, FULL CONCEALED, ALUMINUM GEARED HINGE

NOTES:

1. HINGES CUT TO CUSTOM LENGTH ARE CUT FROM BOTTOM OF HINGE.
2. SPECIFY HANDING WHEN ORDERING.
3. IF "M" OPTION (MOVEABLE PANEL) OR "R" OPTION (REMOVABLE PANEL) IS CHOSEN, TEMPLATE REMAINS THE SAME.