Door Preparation

Step 5:

Attach Roller Assembly to bottom of door. Use shim plates if necessary.

Figure 5: Roller Assembly at bottom of door.

RIXSON ®

ASSA ABLOY

PAGE 4

RollerMate™ Caster for Extra Wide Doors Wood Door Preparation

Installation Instructions

MS120030 (09-10) US Patent 7159278 exp 2/25

Wood Door Thickness: 2-1/4" (57.2) Min. Door Weight: 1,000 lbs. Max. for Double Roller 3-1/2" (88.9) Thick Bottom Rail Required

	Item #	QT Y R eqd	Par t #	De i ptio scr n
	1	3	106 00- 003	Sh im Pla te
	2	1	106 00- 004	Th ded Blo ck rea
	3	1	106 00- 005	S prin g P late
	4	2	106 00- 006	Ca ste r
	5	1	106 00- 022	2 W hee l Hu b
	6	1	106 00- 023	Bra cke t
	7	1	106 00- 024	Cla mp
	8	2	106 00- 026	Ga ske t
	9	1	106 00- 027	Ca End p
	10	8	120 030 1-0 250 4	1/4 Lo ckw ash er
	11	2	120 090 1-0 250 2	1/4 St ar W ash er
	12	2	013 010 16- 603	PS MS -ST L-S 10 x 1 FH LB
	13	4	023 214 32- 629	PS MS -SS -US 14 x 2 PH 32
	14	3	043 640 06	1/4 UN C x 3/8 S S-T RH PM S -20
	15	1	023 440 12- 602	1/4 -20 UN C X 3/4 PN HD SM S-C AD

Tools Required (not included)

• Flat Blade Screwdriver
• Phillips Screwdriver

Rixson® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Copyright© 2005, 2010, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

Door Preparation

PAGE 2 PAGE 3

(Door is independently hung)

Step 1

Determine clearance between door and floor as shown in Figure #1. Recommended clearance is 3/16" (4.8). Use .060" (1.5) thick shim plates provided in kit to compensate for large gaps between door and floor.

Figure 1: Clearance between door and floor.

Step 2: Wood Door Cutout

Minimum bottom rail height – 3-1/2" (88.9). Minimum door thickness – 2-1/4 (57.2). Mortise the bottom of the wood door per the dimensions on template MS120020. Do not remove skins of door, except at edge of door.

Figure 2: Mortise dimensions at bottom of wood door.

Step 3: Wood Door Cutout, (Hole Locations)

Drill holes in wood door per the dimensions in Figure 3 or refer to template MS120020.

Figure 3: Location of holes in bottom of wood door.

Step 4: Wood Door Cutout, (Edge Slot Cutout–No Front Cover Plate)

If Front Cover Plate is not desired, cut a slot in the skin at the edge of door, per the cutout dimensions in Figure 4.

Figure 4: Slot cutout dimensions in skin at edge of door.