RollerMate™ Caster

for Extra Wide Doors Wood Door Preparation Installation Instructions

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.

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Part # 10600-003 10600-004 10600-005 10600-006 10600-022 10600-023 10600-024 10600-026 10600-027 1200301-02504 1200901-02502 01301016-603 02321432-629 04364006 02344012-602

Wood Door Thickness: 2-1/4" (57.2) Min. Door Weight: 1,000 lbs. Max. for Double Roller 3-1/2" (88.9) Thick Bottom Rail Required

Description Shim Plate Threaded Block Spring Plate Caster 2 Wheel Hub Bracket Clamp Gasket End Cap 1/4 Lockwasher 1/4 Star Washer 10 x 1 FHPSMS-STL-SLB 14 x 2 PHPSMS-SS-US32 1/4-20UNC x 3/8 SS-TRHPMS 1/4-20UNC X 3/4 PNHDSMS-CAD

US Patent 7159278 exp 2/25

! Flat Blade Screwdriver

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! Phillips Screwdriver

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Door Preparation

(Door is independently hung)

Step 1

Determine clearance between door and floor as shown in Figure #1. Recommended clearance is 3/16" (4.8).

Use .060" (1.5) thick shim plates provided in kit to compensate for large gaps between door and floor.

Figure 1: Clearance between door and floor.

Step 2: Wood Door Cutout

Minimum bottom rail height – 3-1/2" (88.9). Minimum door thickness – 2-1/4" (57.2). Mortise the bottom of the wood door per the dimensions on template MS120020.

Do not remove skins of door, except at edge of door.

Figure 2: Mortise dimensions at bottom of wood door.

Step 3: Wood Door Cutout, (Hole Locations)

Drill holes in wood door per the dimensions in Figure 3 or refer to template MS120020.

Figure 3: Location of holes in bottom of wood door.

Step 4: Wood Door Cutout, (Edge Slot Cutout–No Front Cover Plate)

If Front Cover Plate is not desired, cut a slot in the skin at the edge of door, per the cutout dimensions in Figure 4.

Figure 4: Slot cutout dimensions in skin at edge of door.

Door Preparation

Step 5:

Attach Roller Assembly to bottom of door. Use shim plates if necessary.

Figure 5: Roller Assembly at bottom of door.