Major HIT-40AR7 Retro Fit Drill Guide for AR 4550 Dead Bolt Lever Instructions

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INSTRUCTIONS FOR HIT-40AR7 RETRO FIT DRILL GUIDE FOR AR 4550 DEAD BOLT LEVER

WHEN USING POWER TOOLS ALWAYS WEAR EYE AND EAR PROTECTION!!

HIT-40AR7 ADAMS RITE 4550 DEAD LOCK RETROFIT DRILL GUIDE DRILL BUSHING INFORMATION

INSIDE VIEW OF ADAMS RITE DEAD BOLT LOCK. THIS HAS A STANDARD T-TURN CYLINDER TO BE REPLACED WITH A 4550 DEAD BOLT LEVER.

REMOVE FACEPLATE AND T-TURN CYLINDER.

HIT-22 ALIGNMENT GUIDE ABOUT TO BE INSTALLED IN CYLINDER OPENING. TIGHTEN CYLINDER SET SCREW AND REMOVE INSTALLATION HANDLE.

HIT-22 ALIGNMENT GUIDE INSTALLED AND ALIGNMENT PIN INSERTED IN HOLE.

SLIDE DRILL GUIDE ONTO ALIGNMENT PIN. THE GUIDE IS NOW CENTERED CORRECTLY OVER LOCK. MAKE SURE ARROW WITH THE WORD STRIKE POINTS TO THE STRIKE SIDE OF THE DOOR. THIS MAY MEAN THE GUIDE MAY HAVE TO BE TURNED OVER AND THE ARROW AND WORD STRIKE FACES THE DOOR STYLE.

SQUARE DRILL GUIDE TO DOOR USING A COMBINATION SQUARE.

DRILL ALL HOLES WITH A 5/32" DRILL BIT. INSERTING A SECOND 5/32" BIT BACKWARDS INTO THE FIRST HOLE DRILLED WILL LOCK THE TEMPLATE IN POSITION.

AFTER ALL HOLES 5/32" HOLES ARE DRILLED, REDRILL ONLY THE TWO INDICATOR HOLES TO 7/8" WITH A HOLE SAW. ALTERNATE DRILLING BETWEEN BOTH PILOT HOLES A LITTLE AT A TIME. DRILLING ONE HOLE THROUGH AT ONCE WILL REMOVE THE SECOND PILOT HOLE.

ALL HOLES DRILLED INCLUDING INDICATOR OPENING.

TAP THE FOUR CORNER HOLES TO 10-32 WITH A HAND TAP.

INSTALL ADAMS RITE DEAD LOCK LEVER PER MANUFACTURERS INSTRUCTIONS.

COMPLETED INSTALLATION, CHECK FOR PROPER OPERATION.

THAT'S ALL THERE IS TO IT!