Jackson 2095 Rim Panic Device Installation Instructions

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INSTALLATION INSTRUCTIONS

CRL JACKSON 2095 RIM PANIC EXIT DEVICE

Phone: (800) 421-6144 • Fax: (866) 921-0531 crlaurence.com • usalum.com • crl-arch.com

CRL JACKSON 2095 RIM PANIC EXIT DEVICE

ORDER OF ASSEMBLY AND INSTALLATION

Parts Identification03 - 04
Door Preparation 05
Layout Selection06 - 08
Door Hardware Installation09 - 12
Installation of Rim Keyed Cylinder 09
Installation of Exterior Trim (Optional) 10
Installation of 2095 Rim Panic Exit Device 11
Operations Check and Dogging Instructions 12
Frame Preparation and Strike Installation13 - 14
Package Parts Available 15

TOOLS REQUIRED

Drill Bits: 1/8", 9/32", 5/16", 7/32", Framing Square

5/8", 11/16", 1-3/8" 3/4" Masking Tape

Taps: 1/4-20, 10-32, 8-32 Tape Measure Saw Horses Center Punch Flat Metal File Round Metal File

Cordless Drill Jigsaw with Metal Cutting Blade

Phillips Head Screwdriver Straight Edge

NOTE: Any modifications, other than those specified in this document, could result in this product's failure to meet UL safety ratings and void the manufacturer's warranties.

The rapidly changing technology within the architectural aluminum products industry demands that C.R. Laurence/U.S. Aluminum reserve the right to revise, discontinue, or change any product line, specification, or electronic media without prior written notice.

NOTE: Dimensions in parentheses ( ) are millimeters unless otherwise noted.

PARTS IDENTIFICATION

FASTENERS PROVIDED USED WITH
CALL
OUT
QTY. FASTENER FASTENER
DESCRIPTION
PART PART NUMBER
AND DESCRIPTION
A 2 1/4"-20 x 1/4"
Shoulder Stud Screws
302622 Active
Head Assembly
302627 Active Head
Cover Package
A 1 1/4"-20 x 1/4"
Shoulder Stud Screw
301266
Base End
Cap Package
B 2 1/4"-20 x 5/16"
Set Screw
302622 Active
Head Assembly
302627 Active Head
Cover Package
B 1 1/4"-20 x 5/16"
Set Screw
301266
Base End
Cap Package
© 2 #10-32 x 5/8" Oval Head
Machine Screw
302436 "C" Type
Surface Mounted Strike
(D) 2 #10-24 x 5/8" or 1-1/4" Oval
Head Machine Screw
302501 "S" Type
Surface Mounted Strike
E 2 1/4"-20 x 1-3/4"
Breakaway Screws
DL911 Rim Keyed Cylinder
F 2 #10-32 x 2-1/8" FHMS 9500LV01 or 9500LV02
Optional Exterior Trim with
Lever Assembly

PARTS IDENTIFICATION

PARTS LIST
CALL
OUT
PART PART NO. DESCRIPTION
G DL911 Optional Rim Cylinder
H 302436 "C" Type Surface
Mounted Strike
I 302501 "S" Type Surface
Mounted Strike
J 302521 Wood Door
Mounting Kit
K 302671 Cylinder Dogging
Hardware Kit

DOOR PREPARATION

REMOVE DOOR AND PREPARE PER TEMPLATES

  • 1. Place the door horizontally on the stands interior side up.
  • 2. Mark the stile centerlines 1-1/8" (28.6) from the inside edge of the stile. (Fig. 1)
  • 3. Mark the corresponding layouts on to the stile using the vertical centerlines at the specified height. (Fig. 2)

FIG. 1

NOT TO SCALE

DOOR PREPARATION – LAYOUT SELECTION

2095 PANIC EXIT DEVICE INSTALLATION - ACTIVE STILE

DOOR PREPARATION – LAYOUT SELECTION

2095 PANIC EXIT DEVICE INSTALLATION - INACTIVE STILE

FIG. 5

DOOR PREPARATION – LAYOUT SELECTION

2095 PANIC EXIT DEVICE WITH EXTERIOR LEVER TRIM

DOOR HARDWARE INSTALLATION

INSTALLATION OF RIM KEYED CYLINDER

  • 1. Insert the rim keyed cylinder assembly into the active stile and fasten with (2) 1/4"-20 x 1-1/4" breakaway screws (Fig. 8) . E
  • 2. Attach the (2) 1/4"-20 x 1/4" shoulder stud screws to the active stile. (Fig. 8) A
  • 3. Attach (1) 1/4"-20 x 1/4" shoulder stud screw on the Inactive Stile. (Fig. 8) A

NOT TO SCALE FIG. 8

DOOR HARDWARE INSTALLATION (CONTINUED)

INSTALLATION OF EXTERIOR LEVER TRIM (OPTIONAL)

NOTE: Exterior trim must be installed before attaching exit device.

FIG. 9

DOOR HARDWARE INSTALLATION (CONTINUED)

INSTALLATION OF 2095 RIM PANIC EXIT DEVICE

  • 1. Install the exit device on the door stiles.
  • 2. Tighten the (B) (2) set screws and (B) (1) set screw on each side of the door stiles. (Fig. 10)

NOT TO SCALE

DOOR HARDWARE INSTALLATION (CONTINUED)

OPERATIONS CHECK AND DOGGING INSTRUCTIONS

OPERATIONS CHECK:

Depress the push bar to assure free movement of the latch.

DOGGING INSTRUCTIONS:

TO DOG Fully depress and hold the Touch Bar, push the Dogging Pin In and Release the Touch Bar. (Fig. 11)

TO UNDOG Push Dogging Pin In, Touch Bar will release.

FIG. 11

FRAME PREPARATION

RE-ATTACH DOOR TO FRAME

  • 1. Make sure that the panic exit device is in the dogged position. See page 12 for dogging instructions.
  • 2. With the door in place and in the closed position, mark the center line locations on the door frame. (Fig. 12)
  • 3. Finish the frame preparation using the layout drawing on page 14.

NOT TO SCALE

FRAME PREPARATION (CONTINUED)

ATTACH THE STRIKE

Drill and tap for (2) 10-32 x 5/8" Oval HD MS on the mark made in step 2 of the frame preparation on page 13. Attach the strike to the door jamb using (2) 10-32 x 5/8" Oval HD MS. C (Fig. 13) C

FIG. 13

Assembly No. Part No. Description
1 302622 Active Head Assembly-Complete
2 302627 Active Head Cover Package
3 302635 Active Head Base Plate Assembly
4 302610 Head Assembly Hardware Package
5 301064 Control Arm Hardware Package
6 302480PKG Push-Pad Package
7 301063 Base Cover Plate Package
8 301265 Push-Pad End Cap Package
9 301266 Base End Cap Package
10 302467 LHRB-Dogging Assembly
Not Shown 302462 RHRB-Dogging Assembly
16 302671 Cylinder Dogging Hardware Package
17 302436628 "C" Type-Surface Mounted Strike
18 302501 "S" Type-Surface Mounted Strike
20 30SBPKG Mounting Shoulder Bolt and Set Screw Package (12 Pkg.)
21 302572 Cylinder Dogging Cam