INSTALLATION INSTRUCTIONS FOR 7 Line Lever Lock

For installation assistance, contact SARGENT at 800-727-5477 www.sargentlock.com

Door Preparation

• Hollow metal doors should be properly reinforced for lock support. If support is not provided, contact door manufacturer.
• For all metal and wood door preparations, use template 4481. To prepare wood door on site, use template attached.
• Template information is available on our website, www.sargentlock.com

company. All rights reserved. Reproduction in whole or in part without the

Door thickness – 1-3/4" (44mm) - centered

• See step 2A for adjusting for 1-3/8" (35mm) thick doors

2A

Adjustment for 1-3/8" (35mm) Thick Door

• Disassemble outside lever (see page 3), scalp, outside rose assembly, outside mounting plate and spacer
• Reassemble Add 3 parts (2 bushings and slim mounting plate) as shown below in boxed areas
• IMPORTANT: To center lock in door, rotate threaded mounting plate on completely

3

Through-bolt screws (2) #8-32 x 2-1/8" Self-tapping screws (2) # 6 x 3/4" Test for proper operation before closing door • IMPORTANT: Self-tapping screws MUST be installed

Scalp- twist to secure on to rose

Lever and Cylinder Removal

Standard Cylinder

Interchangeable and Removable Core Cylinder

• Remove cylinder and tailpiece, using control key (stamped "C")
• Insert Phillips #2 screw driver into cylinder opening making contact with lever retainer
• Pull lever retainer horizontally towards door hinge and remove lever

*Note: 1 Bitted cylinders utilize a control key cut 113511

Standard Cylinder Installation

IMPORTANT:

For 7G37 and Special Functions 7G16, 7G30, 7G38 and 7G54 only.

Before cylinder is installed, the lock must be timed (preset) by rotating the cam completely counter clockwise with a screw driver. Cam is located within the outside lever support tube.

Interchangeable or Removable Core Installation

Remove construction core or plastic core

If keyed – use Control Key (stamped "C") rotate 15°

SARGENT ASSA ABLOY

• IMPORTANT:

Remove tailpiece from construction core and insert into new cylinder

Install New/Final Cylinder 7-pin in box Keyed Cylinder 6-pin in core Keyed Cylinder

Install Cylinder

Insert cylinder with control key (stamped "C") into lever; rotate 15° and remove key

Install 7U94/7U94-2

6305 Template

A7240D