Installation Instructions for Low Profile Mortise Locks

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Installation Instructions Profile Series v.G1 Mortise Lock

Copyright © 2009, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Table of Contents Page
1 Warning
2 General Description 1
3 Specifications
1
4 Features
1
5 Parts Breakdown 2-3
6 Installation Instructions
4-9
7 Operational Check
10
8 Installation of the RF Technology Lock (G1-TU, G1-TA, G1-TP)10

Warning Warning: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that the interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

  • • Reorient or relocate the receiving antenna
  • • Increase the separation between the equipment and receiver
  • • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
  • • Consult the dealer or an experienced TV technician for help

This Class B digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe B est conforme avec la norme NMB-003 du Canada.

Warning ! To comply with "Fire Listed" doors, the batteries must be replaced with alkaline batteries only.

General Description 2

The SARGENT Profile v.G1 Mortise Lock is designed for areas which require stand alone authorized entry. It is a self-contained microprocessor-controlled keypad with non-volatile memory. The keypad will hold a total of 100(LK)/2000 (G1-LU, G1-PK, G1-PA, G1-TU, G1-TP, G1-TA) different user codes. User codes "01" & "02" are utilized for Master and Supervisory Codes, respectively.

This product is operated by six (6) "AA" alkaline batteries. SARGENT mortise locks are designed with quality components to provide high security, performance and durability.

Specifications 3

  • Latch Stainless steel
  • Deadbolt Stainless steel
  • Guardbolt Stainless steel, non handed
  • Handed Easily field reversible without disassembling the lock body
  • Case 12 gauge heavy duty wrought steel
  • Outside lever controlled by any combination of keypad, Proximity or RF Technology
  • Inside lever retracts latch and deadbolt
  • Locks furnished for 1-3/4" doors. Can be furnished for other door sizes upon request. Consult factory
  • U.L. Listed (3 hr.)

Features 4

  • Low battery alert–4 chirps after code entry
  • • External remote "request to enter" connector
  • Master, Emergency or Supervisory code will unlock door when low battery has expired
  • • Programming done at the keypad (Except G1-PA & G1-TA) or with a PDA using SofLink Plus software and a PC
  • Entry of three wrong User Codes disables all codes for ten seconds. Yellow LED on solid
  • Last 15 transactions can be output to portable printer via infrared link (LK Only)
  • • Last 2000 (Except LK) transactions can be output to a PC via a PDA and SofLink™ Plus software

Parts Breakdown

27/28

Parts Breakdown (Continued) 5

ITEM PART No. DESCRIPTION REQ'D
1 82-4190 Outside Escutcheon with Cylinder Hole and Key Pad, or Key Pad/Prox (G1-LU, G1-PK, G1-TU, G1-TP)1
82-4191 Outside Escutcheon without Cylinder Hole and Key Pad or Key Pad/Prox (G1-LU, G1-PK, G1-TU, G1-TP)1
82-4192 Outside Escutcheon with Cylinder Hole and Prox Only (G1-PA, G1-TA) 1
82-4193
82-0493
Outside Escutcheon without Cylinder Hole and Prox Only (G1-PA, G1-TA)
Outside Escutcheon Housing Only without Cylinder Hole
1
1
82-0495 Outside Escutcheon Housing Only with Cylinder Hole 1
52-2432 Keypad/Proximity Bezel Assembly w/ Harness (LK) 1
52-2706 Proximity Only Bezel Assembly with Harness (G1-PA, G1-TA) 1
52-2704 Key Pad/Proximity Bezel Assembly with Harness (G1-LU, G1-PK, G1-TU, G1-TP) 1
2 82-3837
82-3838
Inside Escutcheon with Thumb Turn and 100 User Controller (LK)
Inside Escutcheon without Thumb Turn and 100 User Controller (LK)
1
1
82-4182 Inside Escutcheon with Thumb Turn and 2000 User Controller (G1-LU) 1
82-4183 Inside Escutcheon without Thumb Turn and 2000 User Controller (G1-LU) 1
82-4184 Inside Escutcheon with Thumb Turn Prox/Key Pad Controller (G1-PA, G1-PK) 1
82-4185 Inside Escutcheon without Thumb Turn Prox/Key Pad Cont. (G1-PA, G1-PK) 1
82-4186
82-4187
Inside Escutcheon with Thumb Turn & 2000 User Controller with RF Technology (G1-TU)
Inside Escutcheon Less Thumb Turn & 2000 User Controller with RF Technology (G1-TU)
1
1
82-4188 Inside Escutcheon with Thumb Turn & Keypad/Prox or Prox Only Controller (G1-TA, G1-TP) 1
82-4189 Inside Escutcheon Less Thumb Turn & Keypad Prox or Prox Only Controller (G1-TA, G1-TP) 1
82-0492 Inside Escutcheon Housing Only without Thumb Turn 1
82-0494 Inside Escutcheon Housing Only with Thumb Turn 1
52-2440 100 (LK) User Key Pad Controller Assembly 1
52-2783
52-2784
2000 (G1-LU) User Controller Assembly
2000 User (G1-PA, G1-PK) Controller Assembly
1
1
52-2786 2000 User Keypad/Prox Controller Assembly w/ RF Technology (G1-TA, G1-TP)
52-2785 2000 User Keypad Controller Assembly w/ RF Technology (G1-TU)
3 52-0170
52-2509
Battery Cover
Battery Cover – RF Technology (G1-TU,G1-TP, G1-TA)
1
4 01-1212 Security Screw 1
5 01-0297 Security Tool 1
7 82-0507 Thumb Turn 1
8 77-0772 Spindle (Thumb Turn) 1
9 01-0844 Washer (Thumb Turn) 1
10 01-0543 Spring Grip Fastener (Thumb Turn) 1
11 77-0168 Through-bolts #8-32 x 1 7/8" Flat Head Screw 2
12 52-0033 Fire Stop Plate 1
13 01-1500 Fire Stop Screws #8 x 1/2" Type "AB" Phillips Pan Head Self Tap 2
14 82-3088 Inside Spindle Adapter & Plate Assembly 1
15 01-1495 Screw #8-32 x 1/2" 2
16 82-0368 Inside Spindle/Outside Spindle 2
17 82-0347 Inside Spring/Outside Spring 2
18 82-0081 Face Plate no Dead Bolt 1
19 82-0084 Face Plate with Dead Bolt 1
20
21
01-1028
01-2299
Face Plate Screws Machine 8-32 x 1/4"
Lock Body Screws/Wood Door #12 x 1 1/4"
2
2
22 01-1019 Lock Body Screws/Metal Door 12-24 x 1/2" 2
23 82-0184 Cap Nut 1
24 01-0079 Washer 2
25 82-3082 Plate Assembly 1
26 81-0723 Post 2
27 01-1472 Lever Handle Screw, A, E & F Lever 1
28 01-1174 Lever Handle Screw, B, J, L, P & W Lever 1
29 Reference Profile Series catalog for available lever handles
30
31 82-3732 Lockbody Assembly (with deadbolt) (8276 & 8277) 1
82-3733 Lockbody Assembly (without deadbolt) (8278 & 8279) 1
32 01-0803 Battery Alkaline ("AA" cell) 6
33 52-0253 Battery Keeper 1
52-0344 Battery Keeper – RF Technology (G1-TU, G1-TP, G1-TA)

4/01/09 Copyright © 2009, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

ASSA ABLOY

Profile Series v.G1 Mortise Lock

6 Installation Instructions

Verify Hand and Bevel of Door

Step #1 – Door Preparation

Before Starting

Prep door according to Instruction Sheet A7454 and appropriate template:

Wood door - A7457

Metal door - 4533 for 8276/8278

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ASSA ABLOY

Connector

End Cap

Connector

and wires

Profile Series v.G1 Mortise Lock

Step #2 – How to Reverse Lock Hand

If it is necessary to change hand of locking piece:

  • 1. Turn lockbody to side NOT marked with RED locking piece.
  • 2. Insert blade of common screwdriver into locking piece slot.
  • 3. Push locking piece toward front of lockbody and rotate until RED shows.
  • 4. RED indicates locked (outside) side.
  • 5. Wire harness MUST exit thru non-cylinder side.

If it is necessary to change hand of latch:

1. Insert blade of common screwdriver into triangular slot behind latch.

2. Rotate screw driver and push latch out until back of bolt clears lockbody front.

ASSA ABLOY, the global leader in door opening solutions

A7454C• 800-810-WIRE (9473) • www.sargentlock.com

Step #3 – Lockbody Installation

Wires and connector go into the mortised area and out of the inside cylinder hole

Step #4 – Attach Fire Stop Plate

NOTE: Required for 12- fire rated doors.

Non Fire Rated Exterior Doors-Install Weather Conduit (P/N 52-2847) as shown below

6 800-810-WIRE (9473) • www.sargentlock.com • A7454C

4/01/09 Copyright © 2009, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved.

ASSA ABLOY

Keypad ribbon

Profile Series v.G1 Mortise Lock

Step #5 - Installation of Outside/Inside Escutcheon & Lever Assembly

NOTE: For exterior applications, gasket (82-0500) should be used to seal between escutcheon and outside door surface

  • 1A. For 12- fire rated devices, feed keypad ribbon cable connector and ground wire from outside of door through gasket and fire stop plate hole
  • 1B. For non-12- exit devices, feed keypad ribbon cable connector and ground wire through gasket then through hole in door
  • With outside lever horizontal, insert mounting posts through door and lock body. Make certain the lever spindle is properly engaged in lock.
  • 3 Secure inside adapter and plate assembly by threading screws into mounting posts of outside lever assembly
  • Tighten retaining nut by hand, back off slightly until star pattern lines up with square lever assembly corners
  • Insert spindle into square hole of adapter plate

Ground tab (E3)

Remote

unlock/power connector

  • Connect ground wire to terminal E3 (Ref. Fig. 1), keypad ribbon cable connector to controller (Ref. Fig. 2), and ET motor harness to motor connector (Ref. Fig. 3).
  • Place extra wire inside door hole or outside escutcheon being careful not to pinch wires

NOTE: Connectors go on only one way, do not offset connector and be sure they are completely seated

Insert #8-32 x 1-1/4" screws through inside escutcheon and thread into outside escutcheon. Straighten (Ref. Fig. 2) escutcheons and tighten securely.

NOTE: For RF Technology versions (G1-TU, G1-TP, G1-TA) refer to Section 8 to install through bolt screws.

4/01/09

ASSA ABLOY, the global leader in door opening solutions

A7454C• 800-810-WIRE (9473) • www.sargentlock.com

Fig.

Groundwire

Motor

ASSA ABLOY

Profile Series v.G1 Mortise Lock

Step #7 - Installation of Inside Lever and Outside Cylinder

  • 1. Put the turn lever in the horizontal position (Ref. Fig. 1).
  • 2. Slide lever handle onto spindle until fully seated (as shown in Fig. 2). Be sure handle is horizonta and facing to the rear of the door
  • 3. Tighten the set screw securely with 1/8" hex wrench

Step #8 – Installation of Cylinder

  • 1. Align cylinder (as shown in Fig. 1)
  • 2. Screw cylinder into lockbody unit (Ref
  • 3. Tighten the set se
  • 4. Turn the keyway in the functions correct

ASSA ABLOY

Profile Series v.G1 Mortise Lock

Step #9 – Battery Installation/Application of Front Plate

  • 1. Tighten lockbody screws (Ref. Fig. 1)
  • 2. Attach front plate with (2) flat head screws

  • 2. Place (6) "AA" batteries* into the compartment being careful to align polarity properly (Ref. Fig. 2).
  • 3. Install battery keeper clip by inserting tabs into bottom slots. To remove keeper, pull on top tab (Ref. Fig 3).

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4. Attach battery cover to inside escutcheon making sure to line up tabs with retaining slots in battery cover. Secure with security screw (Ref. Fig. 4).

Fig. 2 Fig. 3

8

Fig. 4

A7454C• 800-810-WIRE (9473) • www.sargentlock.com

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Operational Check 7

For devices with cylinders:

  • 1. Insert key into cylinder and rotate (There should be no friction against lock case, wire harness or any other obstructions – refer to Section 6, Step 8 if harness friction exists.
  • 2. The key will retract the latch, key should rotate freely
  • 3. If the deadbolt is thrown, the key will retract both the deadbolt and the latch
  • 4. Inside lever retracts latch and deadbolt (if provided)
  • 5. Enter 1234* to unlock outside lever handle and retract latch and deadbolt (if provided)
  • 6. If lock is prox only (G1-PA) or RF Technology with prox (G1-TA) refer to keypad programming instructions (A7716) to program lock using SofLink Plus™ software.

Installation of RF Technology Lock 8

The RF Technology Lock (G1-TU, G1-TA, G1-TP) is installed as described in sections 1-7 with the following exceptions:

  • Installation of the top through-bolt screw
  • Removal process for the battery keeper

A. Installation of the top through-bolt screw:

The antenna board must be carefully moved to access the upper through-bolt screw. Care should be taken to prevent damage to the antenna retaining tabs during this process.

Press the two tabs away from the antenna board and lift the board off the mounting posts. Insert the flat head through-bolt and secure the escutcheon in place. After tightening the top through-bolt, replace the antenna board by placing it on the mounting posts and pressing into the retaining tabs.

B. Removal procedure for the Battery Keeper:

To remove the battery keeper, a flat bladed screwdriver or similar tool must be used.

Insert the screwdriver into the slot at the top of the battery keeper, lift up and pull the top of the keeper away from the batteries.

To install, insert the tabs on the bottom of the keeper into the battery compartment slots and press the keeper tightly against batteries.

Battery Keeper

Keeper tabs

4/01/09 Copyright © 2009, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

10 800-810-WIRE (9473) • www.sargentlock.com • A7454C

and lift up