Installation Instructions for 2828, 12-2828 Rim Exit Device

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SARGENT

ASSA ABLOY, the global leader in door opening solutions

ASSA ABLOY

CAUTION!

BEFORE STARTING:

INSTALL MULLION IF USED; - DOOR SHOULD BE FITTED AND HUNG;
CHECK BOX LABEL FOR SIZE OF EXIT DEVICE.

AVAILABLE STOCK LENGTHS:

LENGTH "E" - 32" DOOR, NO CUT REQUIRED. CAN BE CUT TO FIT DOORS DOWN TO 24" WIDE.

CAN BE CUT TO FIT DOORS DOWN TO 30" WIDE.

CAN BE CUT TO FIT DOORS DOWN TO 36" WIDE.

IMPORTANT: 1. FOR RIM CYLINDER APPLICATIONS: INSTALL CYLINDER TAIL WASHER TO CYLINDER TAIL PIECE. SEE STEP THREE FOR DETAILS.

RAIL ASSEMBLY

2. CLEAR AWAY ANY RAISED PROJECTIONS TO ALLOW EXIT DEVICE TO REST ON FLAT SURFACE OF THE DOOR.

0 "LOCK DOWN KEY" 0 TO OPERATE: DEPRESS PUSHRAIL; INSERT HEX KEY AND TURN CLOCKWISE.

CYLINDER

TAIL WASHER

MOUNTING BRACKET

END CAP

SECOND PREPARE DOOR

APPLY TEMPLATE ON THE DOOR ALONG REFERENCE LINES AND TAPE IT WITH SUPPLIED TAPE. IF DOOR ALREADY HAS ANSI DOOR PREP (161 CUT-OUT), OR HAS 2 1/8" DIA HOLE AT 2 3/4" BACKSET, POSITION TEMPLATE OVER EXISTING HOLE & MARK FOR 4 CHASSIS MOUNTING HOLES.

SPOT AND DRILL HOLES.

THIRD APPLY HARDWARE

K-HTB APPLICATIONS

THRUBOLT OUTSIDE TRIM (IF USED) TO CHASSIS

WHEN CYLINDER IS USED -IT MUST BE POSITIONED IN THE MIDDLE OF TRIM, AS ILLUSTRATED

ATTENTION! SLIDE WASHER OVER THE CYLINDER TAIL BEFORE BACK PLATE INSTALLATION

FOR RIM CYLINDER ONLY APPLICATION

ATTENTION:

USE STANDARD SHIMS FOR CENTER CHASSIS MOUNTING

SLIDE CYLINDER TAIL WASHER OVER THE CYLINDER TAIL PIECE BEFORE ATTACHING CYLINDER BACK PLATE TO THE DOOR

ATTENTION:

KNOB TRIM APPLICATIONS

TRIM IS NON HANDED.

1. SCREW THE ROSE DOWN ALL THE WAY. 2. WITH KEYHOLE FACING DOWN, POSITION TRIM

IN CROSS BORE HOLE, AND ATTACH TO CHASSIS WITH (2) #10-32 FILLISTER HD. MACHINE SCREWS.

**FOR LEVER TRIM APPLICATIONS, SEE INSTRUCTION SHEET A7274 PACKED W/LEVER TRIM.

LENGTH "F" - 36" DOOR, NO CUT REQUIRED.

LENGTH "G" - 48" DOOR, NO CUT REQUIRED.

(A) MARK VERTICAL AND HORIZONTAL

HORIZONTAL

REFERENCE LINE (Ç OF CHASSIS AND

RAIL ASSEMBLY)

VERTICAL

REFERENCE LINE

(C OF CHASSIS)

IF USE 613 STRIKE DIM. "A"=1 3/4"

— IF USE 641 STRIKE DIM. "A"=2 1/4"

FOURTH

FIRST

APPLY RAIL ASSEMBLY

• CHECK BOX LABEL. IF CUTTING IS NOT REQUIRED PROCEED TO STEP "B".

41"

• IF CUTTING IS REQUIRED, CONTINUE WITH STEP "A".

FINISHED FLOOR

(A) DETERMINE CUT OFF DIMENSION "X" BY SUBTRACTING 1 3/4" FROM DIMENSION "Y". MARK CUT OFF POINT ON MOUNTING RAIL.

3 1/2" FROM THE CONNECTING ARM PIVOT IN THE PUSH RAIL

(B) DEPRESS ARM INTO RAIL OPENING AND SLIDE RAIL ONTO CHASSIS. LEVEL RAIL AND FASTEN MOUNTING PLATE

PLACE MOUNTING PLATE TIGHT

FIFTH

APPLY COVERS AND STRIKE

ATTACH COVER TO CHASSIS WITH FOUR #8 TRUSS HEAD MACHINE SCREWS

ATTACH STRIKE WITH TWO OUTER SCREWS AND TWO STAR WASHERS. ADJUST FOR PROPER POSITION.

ATTACH END CAP TO MOUNTING PLATE 9 WITH TWO COVER SCREWS

FOR EXIT ONLY APPLICATIONS

USING RETAINING RING PLIERS (NOT SHOWN) OR SCREWDRIVER TO RÉMOVE RETAINING RING FROM THE CAM AND CAM FROM THE CENTER CHASSIS ASSEMBLY FOR FLUSH MOUNTING.

ATTACH CHASSIS WITH FOUR #10 WOOD OR MACHINE SCREWS

npany, an ASSA ABLOY Group company. All

ASSA ABLOY, the global leader

END CAP

CAUTION!

BEFORE STARTING:

INSTALL MULLION IF USED: - DOOR SHOULD BE FITTED AND HUNG;
CHECK BOX LABEL FOR SIZE OF EXIT DEVICE.

AVAILABLE STOCK LENGTHS:

LENGTH "E" - 32" DOOR, NO CUT REQUIRED. CAN BE CUT TO FIT DOORS DOWN TO 24" WIDE. LENGTH "F" - 36" DOOR, NO CUT REQUIRED. CAN BE CUT TO FIT DOORS DOWN TO 30" WIDE.

LENGTH "G" - 48" DOOR, NO CUT REQUIRED.

CAN BE CUT TO FIT DOORS DOWN TO 36" WIDE.

IMPORTANT:

(A) MARK VERTICAL AND HORIZONTAL FIRST REFERENCE LINES ON THE DOOR

B IDENTIFY TYPE OF INSTALLATION TO

DETERMINE LOCATION OF VERTICAL C

DOOR 2 1/4" VERTICAL REFERENCE LINE ($\tilde{\pi}$ OF CHASSIS)

DOUBLE DOOR WITH 12-980 MULLION

SINGLE DOOR

FOURTH APPLY RAIL ASSEMBLY

CHECK BOX LABEL. IF CUTTING IS NOT REQUIRED PROCEED TO STEP "B".
IF CUTTING IS REQUIRED, CONTINUE WITH STEP "A".
A DETERMINE CUT OFF DIMENSION "X" BY SUBTRACTING 1 3/4" FROM DIMENSION "Y". MARK CUT OFF POINT ON MOUNTING RAIL.

HOLD DOWN PUSH RAIL, CUT OFF AND DEBURR. 3 1/2" MIN. CAUTION:

DO NOT CUT CLOSER THAN 3 1/2" FROM THE CONNECTING ARM PIVOT IN THE PUSH RAIL

(B) DEPRESS ARM INTO RAIL OPENING AND SLIDE RAIL ONTO CHASSIS. LEVEL RAIL AND FASTEN MOUNTING PLATE

WITH TWO #8 TRUSS HEAD MACHINE SCREWS.

AGAINST RAIL AND ATTACH IT TO THE DOOR WITH THREE #10 ROUND HEAD SCREWS

PLACE MOUNTING PLATE TIGHT

TAIL WASHER

CYLINDER

1. FOR RIM CYLINDER APPLICATIONS: INSTALL CYLINDER TAIL WASHER TO CYLINDER TAIL PIECE. SEE STEP THREE FOR DETAILS.

2. CLEAR AWAY ANY RAISED PROJECTIONS TO ALLOW EXIT DEVICE TO REST ON FLAT SURFACE OF THE DOOR.

THIS EXIT DEVICE ﴿٢ IS NON-HANDED OUT RIGHT HAND LEFT HAND REVERSE BEVEL REVERSE BEVEL

MOUNTING BRACKET

SECOND PREPARE DOOR

SPOT AND DRILL HOLES.

THIRD APPLY HARDWARE

THRUBOLT OUTSIDE

K-HTB APPLICATIONS

TRIM (IF USED) TO CHASSIS

WHEN CYLINDER IS USED -IT MUST BE POSITIONED IN THE MIDDLE OF TRIM, AS ILLUSTRATED

ATTENTION! SLIDE WASHER OVER THE CYLINDER TAIL BEFORE BACK PLATE INSTALLATION

FOR RIM CYLINDER ONLY APPLICATION

ATTENTION:

USE STANDARD SHIMS FOR CENTER CHASSIS MOUNTING

ATTENTION: SLIDE CYLINDER TAIL WASHER OVER THE CYLINDER TAIL PIECE BEFORE ATTACHING CYLINDER BACK PLATE TO THE DOOR

KNOB TRIM APPLICATIONS

TRIM IS NON HANDED.

1. SCREW THE ROSE DOWN ALL THE WAY. 2. WITH KEYHOLE FACING DOWN, POSITION TRIM IN CROSS BORE HOLE, AND ATTACH TO CHASSIS

**FOR LEVER TRIM APPLICATIONS, SEE INSTRUCTION SHEET A7274 PACKED W/LEVER TRIM.

FIFTH

APPLY COVERS AND STRIKE

ATTACH COVER TO CHASSIS WITH FOUR #8 TRUSS HEAD MACHINE SCREWS

ATTACH STRIKE WITH TWO STRIKE SCREWS AND ADJUST FOR PROPER POSITION.DRILL AND TAP TWO ADDITIONAL HOLES AND FASTEN STRIKE IN PLACE

ATTACH END CAP TO MOUNTING PLATE 8 WITH TWO COVER SCREWS

FOR EXIT ONLY APPLICATIONS

USING RETAINING RING PLIERS (NOT SHOWN) OR SCREWDRIVER TO RÉMOVE RETAINING RING FROM THE CAM AND CAM FROM THE CENTER CHASSIS ASSEMBLY FOR FLUSH MOUNTING.

SCREWDRIVER ATTACH CHASSIS WITH FOUR #10 WOOD OR MACHINE SCREWS RETAINING RING