Falcon D100 and D200 Series Deadbolt Service Manual 108005

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D100/D200

Deadbolt service manual

Contents

Introduction

This manual contains a complete listing of Falcon D100-200 Series (Grade 1/Grade 2) deadbolt lock parts and assemblies. This edition lists components of D100-200 Series locks manufactured after January 2008.

Exploded views of each deadbolt and trim assemblies are provided with accompanying charts to identify parts for replacement purposes.

In addition, this manual contains lock ordering procedures, general cylinder information and all auxilliary components of the D100-200 Series Deadbolt.

Standard Features
D100 Series D200 Series
Certifi cations BHMA-ANSI A156.5, 2001, Grade 1 auxiliary lock, Available UL
Listed for 3-Hour fi re door
BHMA-ANSI A156.5, 2001, Grade 2 auxiliary lock, Available UL
Listed for 3-Hour fi re door
Deadbolt 1-1/8" x 2-1/4", Square corner faceplate, 1" housing diameter, 1" throw
Strike 1-1/8" x 2-3/4", lipless, with box
Cylinder 6-Pin, Solid brass, Keyed 5-Pin, Falcon G keyway, Keyed different (KD)
Door Range 1-3/8" - 1-3/4" standard
Keys Two, Nickel silver cut keys per lock, Falcon G keyway
Reinforcement Metal dust box reinforcer with three - 3" screws
Trim Ring 1" Wrought brass or bronze, reinforced with security insert

Locks are furnished with standard features unless otherwise specified.

Guide to Index Symbols for Lock Assembly Drawings

Lock Assembly Drawing Index

Function BHMA/ANSI A156.6, 2001, Grade 1
FALCON ANSI FUNCTION CYLINDERS PAGE OUTSIDE FUNCTION INSIDE FUNCTION
D111 E0171 Classroom 10 Deadbolt thrown or retracted by key
from outside.
Inside turn will only retract bolt. Bolt
automatically deadlocks when fully
thrown.
D121 E0161 Single Cylinder x
Rose
11 Deadbolt thrown or retracted by key
only.
Blank plate inside. Bolt automatically
deadlocks when fully thrown
D131 E2141 Double Cylinder* 13
12
Deadbolt thrown or retracted by key
from either side.
Deadbolt thrown or retracted by key
from either side. Bolt automatically
deadlocks when fully thrown.
D141 E2151 Single Cylinder x
Thumbturn
14 Deadbolt thrown or retracted by key
from outside.
Deadbolt thrown or retracted by turn.
Bolt automatically deadlocks when
fully thrown.
D151 Thumbturn x
Thumbturn
15 Deadbolt thrown or retracted by turn. Deadbolt thrown or retracted by turn.
D211 E0172 Classroom 16 Deadbolt thrown or retracted by key
from outside.
Inside turn will only retract bolt. Bolt
automatically deadlocks when fully
thrown.
D221 E0162 Single Cylinder x
Rose
17 Deadbolt thrown or retracted by key
only.
Blank rose inside. Bolt automatically
deadlocks when fully thrown.
D231 E2142 Double Cylinder* 19 Deadbolt thrown or retracted by key
from either side.
Deadbolt thrown or retracted by key
from either side. Bolt automatically
deadlocks when fully thrown.
18

emergency, and their use is not recommended. Installation should be in accordance with existing codes only.

Function BHMA/ANSI A156.6, 2001, Grade 1
FALCON ANSI FUNCTION CYLINDERS PAGE OUTSIDE FUNCTION INSIDE FUNCTION
D241 E2152 Single Cylinder x
Thumbturn
20 Deadbolt thrown or retracted by key or
by turn. Bolt automatically deadlocks
when fully thrown.
Deadbolt thrown or retracted by turn
unit only. Bolt automatically deadlocks
when fully thrown.
D251 Thumbturn x
Thumbturn
21 Deadbolt thrown or retracted by turn. Deadbolt thrown or retracted by turn.
D261 E2192 Thumbturn,
Inside Only
22 No outside trim. Deadbolt thrown or retracted by turn
unit only. Bolt automatically deadlocks
when fully thrown.
D261M E01112 Thumbturn,
Inside x Rose
23 Outside blank rose. Deadbolt thrown or retracted by turn
unit only. Bolt automatically deadlocks
when fully thrown.
D271 Thumbturn x
Occupancy
Indicator
24 Occupancy indicator on outside (reads
either in use or vacant with color
coding).
Deadbolt thrown or retracted by turn
unit only. Bolt automatically deadlocks
when fully thrown.

Standard cylinder option SFIC - small format interchangeable core option.

Lock assemblies

D111G (SFIC), D111P: Classroom Function

No. Description Part No.
1 Outside Housing Assy (G only) SFIC
2 Outside Housing Assy (P only) Q500-074
7 Mounting Plate B600-018
10 Fire-Rated Bolt (F only) *
11 Regular Bolt Q330-256
15 SFIC Cylinder C607
17 Outside Cylinder Housing Assy B610-204
18 Cylinder Housing Assy Q500-009
19 5 Pin Cylinder Assy Q500-064
24 Thumbturn Assy, Classroom B302-045
No. Description Part No.
28 Outside Rose 36-086
29 Insert Ring B520-541
30 Cylinder Retaining Screw (2) B300-108
31 Adapter Shield B520-650
32 Anti-Pry Shield B520-649
33 Driver Bar B202-957
43 Fire Cup (F only) *
46 Screw, Mounting (2) B600-100
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

D121G (SFIC), D121P: Single Cylinder x Rose

No. Description Part No.
1 Outside Housing Assy (G only) SFIC
3 Outside Housing Assy (P only) Q500-076
7 Mounting Plate B600-018
10 Fire-Rated Bolt (F only) *
11 Regular Bolt Q330-256
15 SFIC Cylinder C607
17 Outside Cylinder Housing Assy B610-204
18 Cylinder Housing Assy Q500-009
20 5 Pin Cylinder Assy Q500-066
26 Blank Rose B600-020
No. Description Part No.
28 Outside Rose 36-086
29 Insert Ring B520-541
30 Cylinder Retaining Screw (2) B300-108
31 Adapter Shield B520-650
32 Anti-Pry Shield B520-649
34 Driver Bar B220-032
43 Fire Cup (F only) *
46 Screw, Mounting (2) B600-100
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

D131G (SFIC): Double Cylinder

No. Description Part No.
1 Outside Housing Assy (G only) SFIC
10 Fire-Rated Bolt (F only) *
11 Regular Bolt Q330-256
15 SFIC Cylinder C607
17 Outside Cylinder Housing Assy B610-204
27 Ring, 2-1/8" Bore 38-031
28 Outside Rose (2) 36-086
29 Insert Ring (2) B520-541
No. Description Part No.
31 Adapter Shield B520-650
35 Driver Bar (2) B202-580
39 Snap-On Face Plate, Inside B610-014
41 Inside Cylinder Housing B610-281
43 Fire Cup (F only) *
49 Screw, Mounting (2) B600-053
52 Screw, Deadbolt (2) C603-897

* Not for sale as individual parts.

D131P: Double Cylinder

No. Description Part No.
4 Outside Housing Assy (P only) Q500-020
10 Fire-Rated Bolt (F only) *
11 Regular Bolt Q330-256
18 Cylinder Housing Assy Q500-009
20 5 Pin Cylinder Assy Q500-066
27 Ring, 2-1/8" Bore 38-031
28 Outside Rose (2) 36-086
29 Insert Ring (2) B520-541
No. Description Part No.
30 Cylinder Retaining Screw (3) B300-108
32 Anti-Pry Shield B520-649
38 Snap-On Face Plate, Inside 61-511
40 Inside Cylinder Housing B600-090
43 Fire Cup (F only) *
45 Cylinder (2) Q500-072
48 Screw, Mounting (2) B600-047
52 Screw, Deadbolt (2) C603-897

* Not for sale as individual parts.

D141G (SFIC), D141P: Single Cylinder x Thumbturn

No. Description Part No.
1 Outside Housing Assy (G only) SFIC
2 Outside Housing Assy (P only) Q500-074
7 Mounting Plate B600-018
10 Fire-Rated Bolt (F only) *
11 Regular Bolt Q330-256
15 SFIC Cylinder C607
17 Outside Cylinder Housing Assy B610-204
18 Cylinder Housing Assy Q500-009
19 5 Pin Cylinder Assy Q500-064
25 Thumbturn Assy B302-041
No. Description Part No.
29 Insert Ring B520-541
30 Cylinder Retaining Screw (2) B300-108
31 Adapter Shield B520-650
32 Anti-Pry Shield B520-649
33 Driver Bar B202-957
43 Fire Cup (F only) *
46 Screw, Mounting (2) B600-100
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

* Not for sale as individual parts.

D151F: Thumbturn x Thumbturn

No. Description Part No.
7 Mounting Plate B600-018
8 Mounting Plate, Outside Q630-124
10 Fire-Rated Bolt (F only) *
11 Regular Bolt Q330-256
25 Thumbturn Assy (2) B302-041
No. Description Part No.
36 Driver Bar B520-653
43 Fire Cup (F only) *
50 Screw, Mounting (2) x B520-662
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (4) B600-066

* Not for sale as individual parts.

D211G (SFIC), D211P: Classroom Function

No. Description Part No.
1 Outside Housing Assembly SFIC
5 Outside Housing Assy (P only) Q500-077
7 Mounting Plate B600-018
12 Fire-Rated Bolt (F only) *
13 Regular Bolt Q330-253
15 SFIC Cylinder C607
17 Outside Cylinder Housing Assy B610-204
18 Cylinder Housing Assy Q500-009
21 5 Pin Cylinder Assy Q500-067
24 Thumbturn Assy, Classroom B302-045
No. Description Part No.
28 Outside Rose 36-086
29 Insert Ring B520-541
30 Cylinder Retaining Screw (2) B300-108
31 Adapter Shield B520-650
32 Anti-Pry Shield B520-649
33 Driver Bar B202-957
43 Fire Cup (F only) *
46 Screw, Mounting (2) B600-100
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

* Not for sale as individual parts.

D221G (SFIC), D221P: Single Cylinder x Rose

No. Description Part No.
1 Outside Housing Assy SFIC
6 Outside Housing Assy (F only) Q500-079
7 Mounting Plate B600-018
12 Fire-Rated Bolt (F only) *
13 Regular Bolt Q330-253
15 SFIC Cylinder C607
17 Outside Cylinder Housing Assy B610-204
18 Cylinder Housing Assy Q500-009
22 5 Pin Cylinder Assy Q500-069
26 Blank Rose B600-020
No. Description Part No.
28 Outside Rose 36-086
29 Insert Ring B520-541
30 Cylinder Retaining Screw (2) B300-108
31 Adapter Shield B520-650
32 Anti-Pry Shield B520-649
34 Driver Bar B220-032
43 Fire Cup (F only) *
46 Screw, Mounting (2) B600-100
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

* Not for sale as individual parts.

D231G: Double Cylinder

No. Description Part No.
1 Outside Housing Assy SFIC
12 Fire-Rated Bolt (F only) *
13 Regular Bolt Q330-253
15 SFIC Cylinder (2) C607
17 Outside Cylinder Housing Assy B610-204
27 Ring, 2-1/8" Bore 38-031
28 Outside Rose 36-086
29 Insert Ring B520-541
No. Description Part No.
31 Adapter Shield B520-650
35 Driver Bar (2) B202-580
39 Snap On Face Plate, Inside B610-014
41 Inside Cylinder Housing B610-281
43 Fire Cup (F only) *
49 Screw, Mounting (2) B600-053
52 Screw, Deadbolt (2) C603-897

* Not for sale as individual parts.

D231P: Double Cylinder

No. Description Part No.
4 Outside Housing Assy Q500-020
12 Fire-Rated Bolt (F only) *
13 Regular Bolt Q330-253
18 Outside Cylinder Housing Assy Q500-009
27 Ring, 2-1/8" Bore 38-031
28 Outside Rose (2) 36-086
29 Insert Ring (2) B520-541
30 Cylinder Retaining Screw (3) B300-108
No. Description Part No.
32 Anti-Pry Shield B520-649
38 Snap On Face Plate, Inside 61-511
42 Inside Cylinder Housing B520-648
43 Fire Cup (F only) *
45 Cylinder (2) Q500-072
48 Screw, Mounting (2) B600-047
52 Screw, Deadbolt (2) C603-897

* Not for sale as individual parts.

D241G (SFIC), D241P: Single Cylinder x Thumbturn

No. Description Part No.
1 Outside Housing Assy (G only) SFIC
5 Outside Housing Assy (P only) Q500-077
7 Mounting Plate B600-018
12 Fire-Rated Bolt (F only) *
13 Regular Bolt Q330-253
15 SFIC Cylinder C607
17 Outside Cylinder Housing Assy B610-204
18 Cylinder Housing Assy Q500-009
21 5 Pin Cylinder Assy Q500-067
25 Thumbturn Assy B302-041
No. Description Part No.
28 Outside Rose 36-086
29 Insert Ring B520-541
30 Cylinder Retaining Screw (2) B300-108
31 Adapter Shield B520-650
32 Anti-Pry Shield B520-649
33 Driver Bar B202-957
43 Fire Cup (F only) *
46 Screw, Mounting (2) B600-100
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

* Not for sale as individual parts.

D251: Thumbturn x Thumbturn

No. Description Part No.
7 Mounting Plate B600-018
8 Mounting Plate, Outside Q630-124
12 Fire-Rated Bolt (F only) *
13 Regular Bolt Q330-253
25 Thumbturn Assy (2) B302-041
No. Description Part No.
36 Driver Bar B520-653
43 Fire Cup (F only) *
50 Screw, Mounting (2) B520-662
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (4) B600-066

* Not for sale as individual parts.

D261: Thumbturn, Inside Only

No. Description Part No.
7 Mounting Plate B600-018
12 Fire-Rated Bolt *
13 Regular Bolt Q330-253
25 Thumbturn Assy B302-041
37 Driver Bar B600-041
No. Description Part No.
43 Fire Cup (F only) *
44 Retainer, Driver Bar B520-679
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066
54 Screw, Wood (2) F506-359

* Not for sale as individual parts.

D261M: Thumbturn, Inside x Rose

No. Description Part No.
7 Mounting Plate B600-018
9 Mounting Plate, Blank B600-098
12 Fire-Rated Bolt (F only) *
13 Regular Bolt Q330-253
25 Thumbturn Assy B302-041
No. Description Part No.
37 Driver Bar B600-041
43 Fire Cup (F only) *
50 Screw, Mounting (2) B520-662
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

* Not for sale as individual parts.

D271: Thumbturn, Inside x Occupancy Indicator

No. Description Part No.
7 Mounting Plate B600-018
13 Regular Bolt Q330-253
23 Outside Assy, Indicator Lock B302-044
25 Thumbturn Assy B302-041
No. Description Part No.
36 Driver Bar B520-653
50 Screw, Mounting (2) B520-662
52 Screw, Deadbolt (2) C603-897
53 Screw, Trim (2) B600-066

Parts and accessories

Deadbolts

Housing Diameter:

2-3/8" or 2-3/4" Universal

Description:

Square corner, 1" x 2-1/4" faceplate

Specify finish

Round Corner (100 Series) Q330-178

Housing Diameter:

2-3/8" or 2-3/4" Universal

Description:

1/4" radius corner, 1" x 2-1/4" faceplate

Specify finish

Square Corner (100 Series) Q330-256

Housing Diameter:

2-3/8" or 2-3/4" Universal

Description:

Square corner, 1-1/8" x 2-1/4" faceplate

Specify finish

Drive-In (100 Series) Q330-257

Housing Diameter:

2-3/8" or 2-3/4" Universal

Description:

1" circular drive-in, 626 only

Square Corner (200 Series) Q330-175

Housing Diameter:

2-3/8" or 2-3/4" Universal

Description:

Square corner, 1" x 2-1/4" faceplate

Specify finish

Round Corner (200 Series) Q330-177

Housing Diameter:

2-3/8" or 2-3/4" Universal

Description:

1/4" radius corner, 1" x 2-1/4" faceplate

Specify finish

Square Corner (200 Series) Q330-253

Housing Diameter:

2-3/8" or 2-3/4" Universal

Description:

Square corner, 1-1/8" x 2-1/4" faceplate

Specify finish

Q330-254

2-3/8" or 2-3/4" Universal

1" circular drive-in, 626 only

Drive-In (200 Series)

Housing Diameter:

Description:

Strikes

Drive-In Thimble Strike

10-064

Lip Length: 1"

Size: 1-3/16" dia.

10-087

Lip Length: 1-1/8"

Size: 1-1/4" x 4-7/8"

Full Lip, 1/4" Radius Corner, no box

10-092

Lip Length: 1-5/16"

Size: 1-5/8" x 2-1/4"

Square Corner, standard, with box

10-094

Lip Length: n/a

Size: 1-1/8" x 2-3/4"

Full Lip, square corner, no box

10-095

Lip Length: n/a

Size: 1-5/8" x 2-1/4"

1", 1/4" Round Corner

10-103

Lip Length: n/a

Size: 1" x 2-1/4"

1-1/4", 1/4" Round Corner

10-104

Lip Length: n/a

Size: 1-1/4" x 3-5/8"

1-1/8", 1/4" Round Corner

10-108

Lip Length: n/a

Size: 1" x 2-1/4"

1-1/8", 1/4" Dust Box

B520-283

Lip Length: n/a

Size: 1-1/8" x 2-1/4"

Parts and accessories

Accessories

Parts and accessories

Cylinders

Part number Specify Description Application
finish Size Type Use Door thickness
Keyed, single conventional cylinder
B600-100 1/4"-28 X 1-15/16" Poh mach. Mounting 1-3/8" - 1-3/4"
B600-101 1/4"-28 X 1-15/16" Poh mach. Mounting 1-3/4" - 2-1/4"
B600-066 6-32 X 1/4" Ph mach. Turn -
B300-108 10-32 X 3/8" Ph mach. Anti-pry shield -
Keyed, single SFIC cylinder
B600-100 1/4"-28 X 1-15/16" Poh mach. Mounting 1-3/8" - 2-1/4"
B600-066 6-32 X 1/4" Ph mach. Turn -
Keyed, double conventional cylinder
B600-047 1/4"-28 X 3-13/16" Ph mach. Mounting 1-3/8" - 1-3/4"
B600-078 1/4"-28 X 3-29/64" Ph mach. Mounting 1-3/4" - 2-1/4"
B300-108 10-32 X 3/8" Ph mach. Anti-pry shield -
Keyed, double SFIC cylinder
B600-053 1/4"-28 X 3-61/64" Ph mach. Mounting 1-3/4" - 2-1/4"
B300-108 10-32 X 3/8" Ph mach. Anti-pry shield -
Keyless, d261
B600-066 6-32 X 1/4" Ph mach. Turn -
B600-048 10-32 X 1/2" Ph mach. Mounting plate -
F506-359 #8 X 3/4" Rh wood Mounting plate -
Keyless, D261M, D271
B520-662 10-32 X 1-3/4" Poh mach. Mounting 1-3/8" - 1-3/4"
B520-663 10-32 X 1-3/4" Poh mach. Mounting 1-3/4" - 2-1/4"
B600-066 6-32 X 1/4" Ph mach. Turn Application
All functions
C603-897 #8 X 3/4" Pfh combo Deadbolt & strike -
J520-028 #8 X 2" Pfh wood 2" Strike screw -
R525-256 #12 X 3" Pfh wood 3" Metal dust box -

Cylinders— IC

Cylinders— Conventional

Tailpieces

Door Range: 1³⁄₈" to 1⁷⁄₈" Door Range: >1⁷⁄₈" to 2¹⁄₄" SFIC (Door Range: <2")
D111/D211
D141/D241
B520-651
1.6"
B520-652
2.0"
B202-957
1.4"
D121/D221 B520-667
1.265"
NA B220-032
1.03"
D131/D231 B600-045
0.67"
B600-046
0.95"
B202-580
0.45"
D251/D271 B520-653
2.875"
NA NA
D261/D261M B600-041
2.4"
NA NA

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