Falcon 19-V-LBR & F-19-V-LBR Installation Instructions 107867

Open the original PDF document

View PDF

D-1115

Exit Devices

FALCON ®

F-19-V-LBR & 19-V-LBR

Installation Instructions

5 REVERSIN

REVERSING INSTRUCTIONS

NOTE: THE (F)19-V-LBR DEVICE IS HANDED.

NOTE: RETRACTOR CAM D AND DRAWBAR LEVER C SHOULD POINT IN THE SAME DIRECTION AND TOWARDS THE TOP OF THE DOOR WHEN DEVICE IS INSTALLED WITH TRIM.

TO CHANGE RETRACTOR CAMPOSITION:

  • 1) REMOVE CHASSIS COVER (2 SCREWS, COVER IS NOT SHOWN).
  • 2) REMOVE HOUSING A (2 SCREWS).
  • 3) REMOVE SLIDEBAR LEVER B. DRAWBAR LEVER C AND SLIDEBAR F.
  • 4) ROTATE RETRACTOR CAM D TO CORRECT POSITION, SEE FIGURE 1 (RHR) OR FIGURE 2 (LHR).
  • 5) REINSTALL SLIDE BAR F AND DRAWBAR LEVER C. SEE FIGURES BELOW.
  • 6) INSTALL SLIDE BAR LEVER B MAKING SURE TEETH ARE ENGAGED WITH DRAWBAR LEVER C AND THAT NUB ON B FITS WITHIN SLOT IN F .
  • 7) REASSEMBLE HOUSING A (2 SCREWS).
  • 8) PROCEED WITH DEVICE INSTALLATION.

NOTE: A RHR DEVICE REQUIRES RHR TRIM, SEE TRIM INSTALLATION SHEET FOR TRIM REVERSING PROCEDURES.

  • 1) MAKE SURE THE CORRECT DEVICE IS BEING USED.
  • 2) MAKE SURE DEVICE IS CORRECT HANDING, IF NOT, SEE PAGE 10 (FIGURE 1 OR FIGURE 2).
  • 3) MAKE SURE ALL NEEDED PARTS ARE ON HAND.

NOTE: LIST DOES NOT REFLECT ALL POSSIBLE APPLICATIONS.

4) MAKE SURE OUTSIDE TRIM (IF BEING USED) HAS BEEN PROVIDED AND IS THE CORRECT HANDING.

2 DOOR LAYOUT

(NOTE: FOR FACTORY PREPARED DOORS, VERIFY LAYOUT.)

  • 1) DOOR MUST BE FITTED AND HUNG PROPERLY BEFORE PROCEEDING.
  • 2) MARK VERTICAL Ç AND DEVICE REF. Q ON DOOR AND FRAME (SEE FIGURES & CHARTS BELOW).

A) VERTICAL C:

INSTALLATION 1-3/4" MIN. 3" MIN.
PAIR: (F)19-V "B"=1-5/16" "B"=2-1/4"

TWO VERTICAL ROD DEVICES

B) DEVICE REFQ: (HORIZONTAL)

  • 10) APPLY STRIKES & COVERS (NOTE: ALL SCREWS ARE BLACK).
    • A) ATTACH COVERS TO CHASSIS AND LATCH.
    • B) INSTALL ROD GUIDE.
    • C) ATTACH CHANNEL END CAP.
    • D) INSTALL STRIKES TO TOP OF DOOR FRAME.
    • E) CHECK FOR SMOOTH OPERATION.
    • F) FOR FIRE RATED DEVICES ONLY, INSTALL SPRING BOLT ASSEMBLY, SEE D-5494

11) CHECK DOGGING OPERATION: (PANIC APPLICATION ONLY)

A) DEPRESS TOUCHBAR, INSERT AND TURN DOGGING KEY CLOCKWISE TO DOG DEVICE.

  • B) REMOVE DOGGING KEY; TOUCHBAR WILL REMAIN DEPRESSED.
  • C) REINSERT DOGGING KEY AND TURN IT IN OPPOSITE DIRECTION (COUNTER-CLOCKWISE). PUSH ON TOUCHBAR AND IT WILL "POP OUT."
  • D) FOR CYLINDER DOGGING, REFER TO INSTALLATION INSTRUCTION D-4080.

PAGE 2 PAGE 9

9) VERTICAL ROD ADJUSTMENT.

A) TOP LATCH ADJUSTMENT.

  • 1) RELEASE TOP LATCHBOLT USING RELEASE TRIGGER.
  • 2) CHECK TOP LATCHBOLT PROJECTION, LATCHBOLT PROJECTION SHOULD BE 5/8" TO 3/4".
  • 3) IF THE TOP LATCHBOLT DOES NOT PROJECT THIS MUCH, REMOVE THE COTTER KEY FROM THE TOP ROD AND TURN THE TOP ROD ONE FULL TURN (SEE BELOW). RE-INSERT THE COTTER KEY. RECHECK THE INCREASED LATCHBOLT PROJECTION. REPEAT UNTIL TOP LATCHBOLT PROJECTION IS 5/8" TO 3/4".
  • 4) SLOWLY DEPRESS TOUCHBAR; LATCHBOLT SHOULD REMAIN IN RETRACTED POSITION.
  • 5) IF LATCHBOLT DOES NOT REMAIN IN RETRACTED POSITION, REMOVE COTTER KEY. DECREASE TOP LATCHBOLT PROJECTION BY ROTATING ROD 1/2 TURN (SEE BELOW).
  • 6) RE-INSERT COTTER KEY, REPEAT PROCESS UNTIL LATCHBOLT REMAINS IN RETRACTED POSITION. B) IF TRIM IS BEING USED, OPERATE TRIM AND CHECK FOR FULL LATCHBOLT RETRACTION. IF TOP LATCHBOLT DOES NOT REMAIN IN RETRACTED POSITION, DECREASE TOP AND BOTTOM LATCHBOLT PROJECTION (SEE RELIQUAL)
  • C) BEND COTTER KEYS AROUND RODS AND RELEASE TOP LATCHBOLT USING RELEASE TRIGGER.

3 DOOR & HARDWARE PREPARATION

  • 1) CHOOSE CORRECT DRILLING TEMPLATE FROM CENTER OF BOOK.
  • 2) TAPE DRILLING TEMPLATE ON DOOR AND FRAME USING VERTICAL Q AND REF.Q OF DEVICE (REFER TO 2). CENTERPUNCH AND DRILL HOLES FOR DEVICE AND STRIKE MOUNTING AFTER DRILLING HOLES, REMOVE DRILLING TEMPLATE.

3) USING OUTSIDE TRIM, PREPARE DOOR USING SEPARATE TRIM DIRECTION SHEET. FOR SEXBOLT INSTALLATIONS, DRILL 3/8" DIAMETER HOLES ON TRIM SIDE OF DOOR ONLY. (SEE DIAGRAM BELOW).

4) DETERMINE DEVICE LENGTH.

  • A) LOCATE VERTICAL \underline{c} ON DOOR. B) MEASURE DISTANCE "Y" FROM VERT. \underline{c} TO STOP SURFACE ON HINGE SIDE.
  • b) MEASURE DISTANCE Y FROM VERT. ♥ TO STOP SURFACE ON C) SUBTRACT 1" FOR RECOMMENDED CLEARANCE (FOR DOOR STILES LESS THAN 2-3/4" WIDE, SUBTRACT 3/4"). D) LENGTH OF DEVICE FROM VERT. ♥ TO CUT-OFF LENGTH IS "X".

NOTE: FOR STANDARD DOGGING: 3" MIN.

FOR CYLINDER DOGGING: 4-1/2" MIN.

FOR EXIT ALARM AND ELECTRIC DOGGING: 7" MIN.

5) IF DEVICE IS LONGER THAN "X". CUT THE DEVICE.

A) MARK DEVICE CHANNEL AND COVER TO LENGTH "X".

B) CUT BOTH CHANNEL AND CHANNEL COVER TO MARKED DIMENSION AND REMOVE BURRS.

NOTE: FACTORY RECOMMENDS SAWING RATHER THAN GRIND CUT TO SIZE. GRINDING CAN DAMAGE THE FINISH OF THE DEVICE AND SAWING RESULTS IN LESS DAMAGE TO THE DEVICE'S FINISH.

6) DRILL MOUNTING HOLE.

REMOVE CHANNEL COVER AND DRILL 5/16" DIA. HOLE ON DEVICE REF. © 5/16" FROM END OF CHANNEL.

6) TIGHTEN ALL DEVICE MOUNTING SCREWS.

7) INSTALL TOP & BOTTOM LATCHES.

8) THREAD RODS ONTO DEVICE CENTERSLIDE. INSERT ROD CONNECTORS FROM TOP LATCH INTO OPPOSITE END OF TOP ROD AND INSERT (BUT DO NOT BEND) COTTER KEY THROUGH ROD AND ROD CONNECTOR. INSERT BOLT ASSEMBLY INTO OPPOSITE END OF BOTTOM ROD AND INSERT (BUT DO NOT BEND) COTTER KEY THROUGH ROD AND BOLT ASSEMBLY.

PAGE 7

B) FOR RODS THAT ARE TOO SHORT, FOLLOW PROCEDURE BELOW. 1) ATTACH EXTENSION RODS TO THREADED SECTION OF TOP ROD. TOP RODEXTENSION ROD

2) FOLLOW INSTRUCTIONS TO MARK, CUT & DRILL TOP ROD (SEE STEP 1 OF PART A OF PREVIOUS PAGE).

HARDWARE INSTALLATION

  • 1) MOUNT OUTSIDE TRIM (WHEN REQUIRED) PER DIRECTIONS IN TRIM BOX, OR INSTALL OUTSIDE SEX BOLTS. 2) MOUNT DEVICE - THROUGHBOLT DEVICE TO TRIM OR SEXBOLTS.
  • 3) LOCATE, MARK AND DRILL END CAP MOUNTING HOLE:
    • A) LEVEL DEVICE.
    • B) MARK CENTER OF 5/16" DIA. HOLE AT END OF CHANNEL.
    • C) DRILL 9/32" DIA. HOLE THRU DOOR.
    • D) DRILL 3/8" DIA. HOLE ON TRIM SIDE OF DOOR USING 9/32" DIA. HOLE AS GUIDE.

4) INSTALL CHANNEL COVER.

7) PREPARE ACCESS SLOT IN CHANNEL COVER. DRILL AN 11/16" DIA. HOLE 5/16" FROM JUST CUT END OF CHANNEL

  • 8) IF DOOR OPENING IS NOT 7'0", DETERMINE TOP ROD LENGTH BASED ON A 40-5/16" DEVICE REF. C FROM FINISHED FLOOR.
    • A) FOR DOOR OPENINGS UNDER 7'0":
      • 1) SUBTRACT DOOR OPENING FROM 7'0" OPENING.
      • 2) SUBTRACT ANSWER FROM PART 1 FROM 36-7/8" TO DETERMINE TOP ROD LENGTH.
      • (EXAMPLE : 6'8" DOOR OPENING 7'0" 6'8" = 4" 36-7/8"-4"= 32-7/8" TOP ROD)
    • B) FOR DOOR OPENINGS ABOVE 7'0":
      • 1) SUBTRACT 7'0" FROM DOOR OPENING.
      • 2) ADD ANSWER FROM PART 1 TO 36-7/8" TO DETERMINE TOP ROD LENGTH.
    • (EXAMPLE: 8'10" DOOR OPENING 8'10"-7'0"=22" 36-7/8"+22"=58-7/8")
  • 9) MODIFY TOP ROD TO REQUIRED LENGTH.
    • A) FOR RODS THAT ARE TOO LONG, FOLLOW PROCEDURE BELOW TO CUT ROD TO SIZE.
      • 1) MARK RODS TO REQUIRED LENGTH.
      • NOTE: ROD MUST BE MEASURED FROM THREADED PORTION OF ROD.

DO NOT CUT ROD AT END WITH INTERNAL THREADS.

DRILL 1/8" DIA. HOLE THRU ON VERTICAL ROD 7/16" FROM END OF ROD JUST CUT.