Falcon 180DT Device or 180DT Device with Active Touchbar Installation Instructions 107905

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180DT

FALCON ®

D-4316

Dummy Device or Device with Active Touchbar

Installation Instructions

1. MAKE SURE THE CORRECT DEVICE IS BEING USED AND ALL NEEDED PARTS ARE ON HAND. NOTE: LIST DOES NOT REFLECT ALL POSSIBLE APPLICATIONS.

DOOR LAYOUT

1. DOOR MUST BE FITTED AND HUNG PROPERLY BEFORE PROCEEDING.

DOOR & HARDWARE PREPARATION

1. DRILL 9/32" DIA. HOLE INSIDE AND 3/8" DIA. HOLE OUTSIDE AT LOCATION MARKED IN 2 . FOR WOOD DOORS, DRILL 3/8" DIA. HOLE THRU.

  • 2. DETERMINE DEVICE LENGTH.
    • A. MEASURE DISTANCE FROM VERTICAL © TO STOP SURFACE ON HINGE SIDE OF DOOR ("Y" BELOW).
    • B. SUBTRACT 1" FOR RECOMMENDED CLEARANCE (FOR STILES LESS THAN 2-3/4" WIDE, SUBTRACT 3/4").
    • C. LENGTH OF DEVICE FROM VERTICAL & TO CUT-OFF LENGTH IS "X".

3. IF DEVICE IS LONGER THAN "X", CUT THE DEVICE.

A) MARK DEVICE CHANNEL AND COVER TO LENGTH "X".

NOTE: BE SURE CHANNEL COVER IS PUSHED SNUG TO TOUCHBAR PRIOR TO MARKING OR CUTTING TO SIZE

B. CUT BOTH CHANNEL AND CHANNEL COVER TO MARKED DIMENSIONS AND REMOVE BURRS.

NOTE: FACTORY RECOMMENDS SAWING RATHER THAN GRIND CUT TO SIZE. GRINDING CAN DAMAGE THE FINISH OF THE DEVICE AND SAWING RESULTS IN LESS DAMAGE TO THE DEVICE'S FINISH.

4. DRILL MOUNTING HOLE. REMOVE CHANNEL COVER AND DRILL 5/16" DIA. HOLE ON DEVICE REF C 5/16" FROM END OF CHANNEL. L

5. CUT ACCESS SLOT IN CHANNEL COVER. A. DRILL AN 11/16" DIA. HOLE 5/16" FROM THE CUT END OF CHANNEL COVER.

B. USING A SAW OR FILE, REMOVE REMAINING MATERIAL TO COMPLETE SLOT.

  • 1. MOUNT DEVICE IN HOLE PREPARED IN DOOR USING A SEXBOLT, END CAP MOUNTING BRACKET, AND 1/4"-20x3/4" TPHMS SCREW AS SHOWN BELOW.
  • 2. PREPARE HINGE SIDE OF DOOR FOR DEVICE MOUNTING BY:
    • A. LEVEL DEVICE.
    • B. MARK CENTER OF 5/16" DIA. HOLE AT END OF CHANNEL.
  • C. DRILL 9/32" DIA. HOLE THRU DOOR AND THEN DRILL 3/8" DIA. HOLE ON OPPOSITE SIDE OF DOOR USING 9/32" DIA. HOLE AS GUIDE (3/8" DIA. HOLE THRU FOR WOOD DOORS).
  • 3. SLIDE CHANNEL COVER INTO DEVICE.
  • 4. MOUNT HINGE SIDE OF DEVICE USING OTHER SEXBOLT, END CAP MOUNTING BRACKET AND 1/4"-20x3/4" TPHMS.
  • 5. ATTACH CHANNEL END CAPS USING #10-24x3/8" PPHMS w/NYLON PATCH SCREWS.