ED5200 (A) Series

Rim Exit Devices

Single Doors or Pairs with Mullion

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.

ED5200 (A) Series

Single Doors or Pairs with Mullion

Installation Instructions

TOC	Table of Contents
1	Package Contents 3
a	Dogging 3
b	Fire Devices Only 4
c	Shim Kit Option 4
d	Sex Nut Option 4
2	Check Before Starting 5
a	Unreinforced Door or Frames 5
3	Installation 6
a	Mark Door 6
b	Prepare Door and Frame 6
c	Size Door 7
d	Clear Raised Door Molding7
e	Install Device 8
f	Install Strike 9
g	Install Head Cover and End Cap 9
4	RHR Door Template	10
5	LHR Door Template	11
6	Plastic Template Instructions	12

1 Package Contents

All dimensions are in inches (mm) unless otherwise noted.

a Dogging

Feature to hold bolts retracted and touchpad depressed, for push-pull door operation.

To Dog Device:

• 1. Insert dogging key.
• 2. Hold touchbar depressed.
• 3. Turn key 1/4 turn clockwise.

Note

(Not a feature of fire labeled devices.)

1 Package Contents (cont.)

b Fire Devices Only

c Shim Kit Option

697F338, Black Finish

Kit consists of Latch Head Shim (Device Cover seats on shim) and End Clamp Shim (End Cap seats on shim).

Each shim is 1/8" (3.2 mm) thick.

More than two Shim Kits require longer device mounting screws (not included).

d Sex Nut Option

Recommended for wood, composite or unreinforced metal doors. Standard for fire rated doors.

Device	Quantity	Size
Panic x M54	4	1/4-20
Fire Rated	4	1/4-20

2 Check Before Starting

a Unreinforced Door or Frames

Doors and Frames with walls having a structural thickness (metal skin plus reinforcement, or solid hardwood) to engage less than three (3) full screw threads, are considered unreinforced for hardware.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Reinforced door or frame engages at least three (3) screw threads.

Unreinforced Frames: Use blind rivet nuts.

Note

Recommended fasteners for unreinforced openings are not necessarily supplied by Corbin Russwin.

Door must not

3

Installation

a

Mark Door

Locate and mark horizontal and vertical reference centerlines, as shown.

Typical Single Swing

Pair with Mullion

b Prepare Door and Frame

• 1. Seat template on door and stop faces.
• 2. Align horizontal and vertical centerlines. Tape template in place.
• 3. Locate and tape trim template to door. (See instructions packed with trim)
• 4. Spot and prepare holes.

Device: Two (2) 1/4"-20 Machine Screws (*) OR Two (2) 3/8" Dia. Sex Nuts & Bolts (10 mm)

Strike: Two (2) 10-24 Machine Screws OR Two (2) #10 Wood Screws

* Metal reinforced doors only.

3

Installation (cont.)

C

Size Door

Device must be field cut to size, unless standard opening and device are 36" (0.91 m).

d Clear Raised Door Molding

Device must seat flush on door surface, or on shims that keep it parallel to door face.

One shim kit 697F338 required for each 1/4" (6 mm) of device lift needed. Longer device mounting screws are needed when more than two (2) shim kits are used.

See shim kits option on page 4.

3 Installation (cont.)

e Install Device

• 1. Mount trim (follow instructions packed with trim).
• 2. Seat bar in place. Fasten device head (pan head machine screws or SNB).
• 3. Set bar level. Locate end clamp holes.
• 4. Prepare end clamp mounting holes. Mount end clamp using two (2) 1/4-20 pan head machine screws or 3/8" dia. (10 mm) SNB.
• 5. Check bolt retraction.
  • A. Depress touchbar (bolt must retract). Release touchbar (bolts must extend).
  • B. Actuate trim (bolts must retract). Release trim actuator (bolts must extend).
  • C. NOT FOR FIRE DEVICES. Depress touchbar and turn dogging key clockwise. The bar must remain depressed and bolts must remain retracted. Turn dogging key counterclockwise (bar and bolts must return to extended position).

NOTE

When resulting operation is faulty, check first for visible binding or interference. If there is no apparent reason for the fault, remove item from the door and recheck its operation before assuming that it is defective.

6. Tighten all mounting screws.

3

Installation (cont.)

f

Install Strike

Detail A

Detail B

Detail C

• 1. Position strike projection (Strike + Locking Plate + Shims, if needed). See Detail A.
• 2. Position strike depth. See Detail B.
• 3. Fasten strike securely, as shown in Detail C.
• 4. Check bolt engagement.
  • A. Bolt should retract to clear the strike, when actuated by bar, trim, or dogging action. Bolt should consistently re-engage the strike, when actuators are released and the door shuts.
  • B. Door should remain latched and not rattle when pushed, pulled or shaken in/out.
• 5. FIRE DEVICES ONLY. Stabilize strike. See Detail E.
  • A. Prepare for and install strike center screw (one (1) #10-24 flat head machine screw).
  • B. Position strike interlock bracket in place, as shown. Locate bracket holes.
  • C. Prepare interlock bracket mounting holes. Mount interlock bracket (four (4) #10-24 flat head machine screws or SNB).

Detail E

Fire rated mullion application only

g Install Head Cover and End Cap

Use two (2) 8-32 flat head machine screws each for cover and three (3) for end cap.

RHR Door

FLIP TO OTHER SIDE FOR LHR DOOR

Note: Do not photocopy. Dimensions will not be to scale.

Face Surface (Device Seat) Door Inside

Drill: #26 (.147" dia.) Tap: 10-24

10-24 Machine Screw

Metal Reinforced

Pilot Hole: 11/64

(4.40mm) dia.

Wood Screw #10 x 1-1/4"

Solid Hardwood

Ω

Drill: #7 (.201" dia.) Tap: 1/4-20

1/4-20 Machine Screw

Metal Reinforced

and C

3/8" (9.50mm) dia. thru door

1/4-20 SNB

All others

PREPARATION

FASTENER

DOOR/FRAME

HOLE

* HORIZONTAL REFERENCE & DEVICE

As required for blind nut used.

See Note 2

All others

• 1. For ED5200(A): Use with installation instructions FM156 (latest revision).
• For ED5200S(A): Use with installation instructions FM532 (latest revision).
• For ED5200S(A) x M107: Use with installation instructions FM532 (latest revision).
• Unreinforced Frames require 10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads.
  • Dimensions are given in inches (mm).
• and make the template inaccurate to use as a door marker. If this is not the original CAUTION: Office copiers and facsimile machines my change the size of a drawing template packed with the trim, use only the dimensions written on the template to ocate the holes on the door (do not use the template as a door marker).

Applications Only.

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Corbin Russwin

ASSA ABLOY

for Raised Glass

Adjustment

and Windstorm

ED5200(A) Series, ED5200S(A) Series and ED5200S(A) $\backslash times$ M107 (Windstorm) Rim and SecureBolt® Exit Devices Door Marker Template

ASSA ABLOY, the global leader in door opening solutions

Face Surface Door Inside (Device Seat)

Note: Do not photocopy. Dimensions will not be to scale.

LHR Door

FLIP TO OTHER SIDE FOR RHR DOOR

Metal Reinforced
and 1	orced 1/4-20 Machine Screw	Drill: #7 (.201" dia.) Screw Tap: 1/4-20
C All others	1/4-20 SNB	3/8" (9.50mm) dia. thru door
Metal Reinforced	orced 10-24 Machine Screw	Drill: #26 (.147" dia.) Screw Tap: 10-24
GE B Solid Hardwood	/ood #10 x 1-1/4" Wood Screw	/4" Pilot Hole: 11/64" rew (4.40mm) dia.
All others	See Note 2	As required for blind nut used.

E HORIZONTAL REFERENCE & DEVICE

• For ED5200(A): Use with installation instructions FM156 (latest revision).
• For ED5200S(A): Use with installation instructions FM532 (latest revision)
• For ED5200S(A) x M107: Use with installation instructions FM532 (latest revision).
• Unreinforced Frames require 10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads.
• Dimensions are given in inches (mm).
• CAUTION: Office copiers and facsimile machines my change the size of a drawing template packed with the trim, use only the dimensions written on the template to and make the template inaccurate to use as a door marker. If this is not the origina locate the holes on the door (do not use the template as a door marker).

and ED5200S(A) x M107 (Windstorm) ED5200(A) Series, ED5200S(A) Series Rim and SecureBolt® Exit Devices Door Marker Template

ASSA ABLOY, the global leader in door opening solutions

Single Doors or Pairs with Mullion

Installation Instructions

6 Plastic Template Instructions

For use in conjunction with instruction sheets and door marker templates packed with exit device. Holes and slots are identified below by exit device series and trim. Prep door and frame for only those features required for the exit device being installed.

Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 USA Phone: 800-543-3558 Fax: 800-447-6714 www.corbinrusswin.com

ASSA ABLOY is the global leader in door opening solutions, dedicated to satisfying end-users needs for security, safety, and convenience