Corbin Russwin PED5000 Series PED5600A(M107) Wide Stile Mortise Installation Instructions_FM580

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Installation Instructions

PED5600 (M107) & PED5600 A (M107) Series

Mortise Lock Type Exit Device

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www. P65warnings.ca.gov.

For installation assistance contact Corbin Russwin 1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

WARNING

Attention Installer: Improper installation may result in damage to the product and void the factory warranty.

Mortise Lock Type Exit Device

Installation Instructions

Screw Chart


DESCRIPTION	TOTAL QTY SUPPLIED	WHERE USED
#10-24 X 3/4" FLAT HEAD MACHINE SCREW	4	(4) CHASSIS CORNER MOUNTING HOLES (METAL DOOR)
#10 X 1-1/4" FLAT HEAD WOOD SCREW	4	(4) CHASSIS CORNER MOUNTING HOLES (WOOD DOOR)
#10-24 X 3/4" ROUND HEAD MACHINE SCREW	2	(2) REAR MOUNTING PLATE (METAL DOOR)
#10 X 1-1/4" ROUND HEAD WOOD SCREW	2	(2) REAR MOUNTING PLATE (WOOD DOOR)
#12-24 X 1/2" FLAT HEAD MACHINE SCREW	4	(2) 908 STRIKE (METAL FRAME) (2) MORTISE LOCK BODY (METAL DOOR)
#12 X 1" FLAT HEAD WOOD SCREW	4	(2) 908 STRIKE (WOOD FRAME) (2) MORTISE LOCK BODY (WOOD DOOR)
#8-32 X 5/16" W/ #6 OVAL HEAD MACHINE SCREW	4	(2) CHASSIS COVER FRAME SIDE (2) END CAP
#8-32 X 5/8" W/ #6 OVAL HEAD MACHINE SCREW	2	(2) CHASSIS COVER RAIL SIDE
1/4"-20 X 2-3/8" KNURLED FLAT HEAD MACHINE SCREW	2	(2) EXIT TRIM (IF USED)

Mortise Lock Type Exit Device

Installation Instructions

Tools Needed

Mortise Lock Type Exit Device

Installation Instructions

Product Overview

Before installation:

1. Check hand of door. This device is handed and non-reversible.
2. Install mullion, if used.
3. Fit and hang door.
4. For wood doors, use wood screws and prep accordingly.

The surface of the door where the exit device is to be applied must be flush. Clear away any raised projections to allow exit device to rest on the flat surface of the door. If shim kit is required, contact your distributor.

Note: Please refer to trim and other installation instructions provided in the box.

Mortise Lock Type Exit Device

Obtain dimension to finished floor from template or from relationship to strike prep. Mark vertical centerline by measuring 2 3/4" off of the door edge.

Place template against frame, centered on the line marked in Step 1. Mark and prepare door according to template.

For installation assistance contact Corbin Russwin FM580 8/23 1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Mortise Lock Type Exit Device

Installation Instructions

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Mortise Lock Type Exit Device

Installation Instructions

Mortise Lock Type Exit Device

Installation Instructions

Rail cutting guide

If the rail doesn't need to be cut, continue to page 9, step 10. If the rail must be cut, follow these steps on page 7 and 8:

Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.

Instructions will vary based on device type and options.

• Determine cut off dimension "X" by subtracting 2-7/8" from dimension "Y". Mark cut off point on mounting rail. (See below.)

Do not cut closer than 1-5/8" from the the front edge of the rail insert.

Information for Cutting Rails
Rail Sizes	Door Widths
Rail Sizes	Standard	Minimum
W032	32"	24"
W036 (Std.)	36"	33"
W042	42"	37"
W048	48"	43"

Verticle reference line (C of chassis) L 2-7/8" min. For doors with stile rail, the stile must overlap by 5/16" min. X

A. Ensure there isn't a gap between the insert and the dogging slope, and the carrier is flush with the mount.

B. Mark rail at the required cut length.

Mortise Lock Type Exit Device

Installation Instructions

Rail cutting guide, continued.

C. Ensure plastic insert support is installed under the cut line.

D. Wrap the rail and insert in masking tape, as shown.

E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail using a C-clamp.

F. Using a hack saw with a new blade or a chop saw with a metal cutting blade, cut the rail, ensuring that the blade stays pressed against the rail cutting guide.