Corbin Russwin PED4000 Series PED4600(A) Narrow Stile Mortise Installation Instructions_FM579

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Installation Instructions

PED4600 & PED4600 A Series

Mortise Lock Type Exit Device

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www. P65warnings.ca.gov.

For installation assistance contact Corbin Russwin 1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Attention Installer: Improper installation may result in damage to the product and void the factory warranty.

Mortise Lock Type Exit Device

Installation Instructions

Screw Chart


TOTAL QTY SUPPLIED	WHERE USED
2	(2) CHASSIS (METAL DOOR)
2	(2) CHASSIS (WOOD DOOR)
2	(2) REAR MOUNTING PLATE (METAL DOOR)
2	(2) REAR MOUNTING PLATE (WOOD DOOR)
4	(2) 908 STRIKE (METAL FRAME) (2) MORTISE LOCK BODY (METAL DOOR)
4	(2) 908 STRIKE (WOOD FRAME) (2) MORTISE LOCK BODY (WOOD DOOR)
4	(2) CHASSIS COVER FRAME SIDE (2) END CAP
2	(2) CHASSIS COVER RAIL SIDE
2	(2) EXIT TRIM (IF USED)

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

Mortise Lock Type Exit Device

Installation Instructions

Tools Needed

PED4600 & PED4600 A Exploded View

FM579 1/23

Mortise Lock Type Exit Device

Installation Instructions

Product Overview

Before installation:

1. Check hand of door. This device is handed and non-reversible.
2. Install mullion, if used.
3. Fit and hang door.
4. For wood doors, use wood screws and prep accordingly.

The surface of the door where the exit device is to be applied must be fl ush. Clear away any raised projections to allow exit device to rest on the fl at surface of the door. If shim kit is required, contact your distributor.

Note: Please refer to trim and other installation instructions provided in the box.

Mortise Lock Type Exit Device

Installation Instructions

Obtain dimension to fi nished fl oor from template or from relationship to strike prep. Mark vertical centerline by measuring 2 3/4" off of the door edge.

line marked in Step 1. Mark and prepare door

according to template.

FM579 1/23

Mortise Lock Type Exit Device

Installation Instructions

Mortise Lock Type Exit Device

Installation Instructions

For installation assistance contact Corbin Russwin

Mortise Lock Type Exit Device

Installation Instructions

Rail cutting guide

If the rail doesn't need to be cut, continue to page 9, step 10. If the rail must be cut, follow these steps on page 7 and 8:

Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.

Instructions will vary based on device type and options.

• Determine cut off dimension "X" by subtracting 2-7/8" from dimension "Y". Mark cut off point on mounting rail. (See below.)

Do not cut closer than 1-5/8" from the the front edge of the rail insert.

Information for Cutting Rails
Rail Sizes	Door Widths
Rail Sizes	Standard	Minimum
W032	32"	24"
W036 (Std.)	36"	33"
W042	42"	37"
W048	48"	43"

A. Ensure there isn't a gap between the insert and the dogging slope, and the carrier is fl ush with the mount.

Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

B. Mark rail at the required cut length.

Mortise Lock Type Exit Device

Installation Instructions

Rail cutting guide, continued.

C. Ensure plastic insert support is installed under the cut line.

D. Wrap the rail and insert in masking tape, as shown.

E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail using a C-clamp.

F. Using a hack saw with a new blade or a chop saw with a metal cutting blade, cut the rail, ensuring that the blade stays pressed against the rail cutting guide.