Corbin Russwin PED4000 Series PED4200(A) Narrow Stile Rim Aluminum Doors Installation Instructions_FM578

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Installation Instructions

PED4200 Series - Narrow Stile Exit Device

For Standard, Fire Rated, and Aluminium Doors

PED4200 - Standard PED4200 A - Fire Rated PED4200 AD - Aluminum Door

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www. P65warnings.ca.gov.

For installation assistance contact Corbin Russwin 1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

WARNING

Attention Installer: Improper installation may result in damage to the product and void the factory warranty.

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

Screw Chart

SCREW	TOTAL QTY SUPPLIED	WHERE USED
1/4"-20 X 1-1/4" FLAT HEAD MACHINE SCREW	2	(2) CHASSIS OUTER MOUNTING HOLES (METAL DOOR)
#12 X 1-1/4" FLAT HEAD WOOD SCREW	2	(2) CHASSIS OUTER MOUNTING HOLES (WOOD DOOR)
#10-24 X 1-1/2" OVAL HEAD MACHINE SCREW	2	(2) CHASSIS INNER MOUNTING HOLES (METAL DOOR, FIRE RATED)
#10-24 X 3/4" ROUND HEAD MACHINE SCREW	2	(2) REAR MOUNTING PLATE (METAL DOOR)
#10 X 1-1/4" ROUND HEAD WOOD SCREW	2	(2) REAR MOUNTING PLATE (WOOD DOOR)
#10-24 X 3/4" OVAL HEAD MACHINE SCREW	2	(2) 657 STRIKE (METAL FRAME)
#10 X 1-1/4" OVAL HEAD WOOD SCREW	2	(2) 657 STRIKE (WOOD FRAME)
#8-32 X 5/16" W/ #6 OVAL HEAD MACHINE SCREW	4	(2) CHASSIS COVER FRAME SIDE (2) END CAP
#8-32 X 5/8" W/ #6 OVAL HEAD MACHINE SCREW	2	(2) CHASSIS COVER RAIL SIDE
1/4"-20 X 2-3/8" KNURLED FLAT HEAD MACHINE SCREW	2	(2) EXIT TRIM (IF USED)

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

Tools Needed

Exploded View

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

FM578 1/23 For installation assistance contact Corbin Russwin

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

Before installation:

1. Install mullion, if used.
2. Fit and hang door.
3. Check the box's label for the size of the exit device.
4. For wood doors, use wood screws and prep accordingly.

The surface of the door where the exit device is to be applied must be flush. Clear away any raised projections to allow exit device to rest on the flat surface of the door. If shim kit is required, contact your distributor.

Note: Please refer to trim and other installation instructions provided in the box.

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

Measure 39-5/8" from the finished floor and mark door and frame. Temporarily hold strike against frame. Measure 13/16" from surface of strike (Refer to the strike template.) for vertical centerline.

Place strike against frame, centered on the line marked in Step 1. With the strike pressed against the closed door, trace upper and lower strike slots.

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

Mark hole and mounting holes per device function.

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

Rail cutting guide

If the rail doesn't need to be cut, continue to page 10, step 9. If the rail must be cut, follow these steps on page 8 and 9:

Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.

Instructions will vary based on device type and options.

• Determine cut off dimension "X" by subtracting 2-7/8" from dimension "Y". Mark cut off point on mounting rail. (See below.)

Do not cut closer than 1-5/8" from the the front edge of the rail insert.

Information for Cutting Rails
Rail Sizes	Door Widths
Rail Sizes	Standard	Minimum
W032	32"	24"
W036 (Std.)	36"	33"
W042	42"	37"
W048	48"	43"

A. Ensure there isn't a gap between the insert and the dogging slope, and the carrier is flush with the mount.

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B. Mark rail at the required cut length.

For Standard, Fire Rated and Aluminium Doors

Installation Instructions

Rail cutting guide, continued.

C. Ensure plastic insert support is installed under the cut line.

D. Wrap the rail and insert in masking tape, as shown.

E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail using a C-clamp.

F. Using a hack saw with a new blade or a chop saw with a metal cutting blade, cut the rail, ensuring that the blade stays pressed against the rail cutting guide.