Corbin Russwin Mortise Exit Device ED3600 Series Installation Instructions

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Installation Instructions

ED3600 & ED3600A Series Mortise Exit Device

ASSA ABLOY In Canada:

ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive

Vaughan, Ontario, Canada L4K4T9 www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

In U.S.:

Corbin Russwin, Inc.

225 Episcopal Road Berlin, CT 06037 USA

www.corbinrusswin.com

FM363 (05/15)

A. Active Case Template

B. Mortise Lock

  • 1. Slide lockbody into mortise pocket of door.
  • 2. Fasten mortise lock in place.

centerline and tape.

Lock Mounting Screws - Actual Size

Metal: #12-24 x 1/2" Phillips Flat Under Cut (Total 2)

(Total 2)

C. Active Case

  • 1. Remove cover from active case chassis.
  • 2. Depress arm and tighten with dogging key (provided) until held in down position (See 2a-2b).
  • Position active case chassis against door so that the center case lever rests underneath the bottom of the mortise lockbody (See 3).
  • 4. Lift active case chassis upward until the latchbolt is completely retracted.
  • 5. With chassis in this position, mark hole locations for the top of the chassis.
  • 6. Remove chassis from door then drill and tap top holes.

  • 7. Undog arm by loosening with dogging key (provided), until arm rotates freely.
  • 8. Align chassis with holes on door.
  • 9. Screw in top two holes of active case chassis and mount to door.
  • 10. Mark bottom hole locations on active case chassis.
  • 11. Remove chassis from door.
  • 12. Drill and tap bottom holes.
  • 13. Position chassis on door and screw in top and bottom holes.
  • 14. Verify latchbolt arm retracts.

Active Case Mounting Screws - Actual Size

Wood: #10 x 1-1/4" Phillips Flat Head (Total 4)

Active Case Mounting Screws - Actual Size

Metal: #10-24 x 3/4" Phillips Flat Under Cut (Total 4)

D. Inactive Case Template

  • 1. Center punch mounting holes for inactive case on door.
  • 2. Drill and tap holes in door.

Vertical

E. Inactive Case

  • 1. Remove cover.
  • 2. Mount chassis to door.

Inactive Case Mounting Screws - Actual Size

Metal: #10-24 x 3/4" Phillips Flat Under Cut (Total 4)

F. Attach Outside Trim

  • 1. Slide thrubolt screws thru inside chassis and door.
  • 2. Install cylinder (if applicable).
  • 3. Align outside trim with exposed thrubolt screws and
  • 4. Tighten cylinder set screw (if applicable).

1/4 -20 x 2-3/8" Phillips Flat Head (Total 2)

G. Covers

1. Attach covers to both chassis and secure.

Cover Mounting Screws - Actual Size

#8-32 x 7/32" Phillips Oval Head (Total 8)

H. Crossbar

  • 1. Slide crossbar into active chassis arm.
  • 2. Slide crossbar into inactive chassis arm.
  • 3. Insert plugs and secure to bar with locking screws.
  • 4. Depress the crossbar to confirm the latchbolt retracts.

Crossbar Mounting Screws - Actual Size

#10-24 x 3/4" Socket Head Cap Screw (Total 2)