FE6600 and BL6600 Series

Multi-Point Lock

IMPORTANT:

Latches, rods, and cassette are pre-installed. This product must be installed by a factory trained technician.

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.

Multi-Point Lock

Installation Instructions

TOC	Table of Contents
1	Package Contents 4
2	Tools Required 5
a	Tools Required for Electronic Access Control Shield 5
b	Tools Required for Dogging Indicator Option 5
3	Installation 6
a	Check Door 6
b	Door Installation 6
c	Install Top Strike Into Door Frame 6
d	Install Center Strike Into Door Frame7
e	Remove Retractor Inserts 7
f	Check Latches (Uninstalled) 7
g	Install Bottom Strike 8
h	Top and Bottom Latch Adjustment	10
i	Mortise Lock Install	12
j	Final Mortise Lock and Trim Installation	13
k	Electronic Access Control (EAC) Reader and Controller Installation	13
l	Deadbolt Label Installation (FE6600 Only)	13
m	Key Override With Deadbolt Function Operation Check	13
n	Electronic Access Control (EAC) Shield (if applicable)	14

Multi-Point Lock

Installation Instructions

4	Optional Installation	14
a	Dogging Indicator Installation	14
5	Addendum	17
a	Check Door	17
b	Place Door Horizontal on Sawhorse	17
c	Install Lockbody Cassette	18
d	Latch Rod Guides	18
e	Feed Top Rod Into Door	19
f	Align with Lockbody Cassette (LBC)	19
g	Troubleshoot Latch Installation	20
h	Correct Rod Installation Check	20
i	Secure Top Latch	21
j	Tighten Set Screw	21
k	Bottom Latch Installation	22
l	Check Latch	22
m	Mortise Reinforcer and Mortise Lock Installation	23

Multi-Point Lock

Installation Instructions

1 Package Contents

	Part Number	Description
1	82-5342	Multipoint cassette
2	82-5345	Trim mounting screw pack
3	82-5346	Top/bottom case mounting screw pack
4	82-5347	Top strike pack
5	82-5348	Bottom strike pack
6	82-5349	Mortise mounting/reinforcement pack
7	82-5350	Center strike pack
	82-5351	IN/PN Inside cover shield pack
8	82-5352	Harmony inside cover shield pack
	82-5353	Passport inside cover shield pack
9	188	Dogging indicator (includes item 13) (specify finish)
10	82-5383	Screw retainer pack
11	82-5386	Top case and rod assembly (specify door size)
12	82-5387	Bottom case and rod assembly (specify door size)
13	82-5400	Dogging indicator screw pack (specify finish)
14	01-4597	T-wrench, adjustment
15	Consult factory	Outside armor front
16	Consult factory	Mortise lock
17	Consult factory	Mortise trim
18	Consult factory	Cylinder

Note:

The grayed parts are pre-installed by the door manufacturer and relate to the Addendum section beginning on page 17.

For installation assistance contact Corbin Russwin

Multi-Point Lock

Installation Instructions

2 Tools Required

a Tools Required for Electronic Access Control Shield

b Tools Required for Dogging Indicator Option

For installation assistance contact Corbin Russwin

3 Installation

a Check Door

Verify door is:

• Correct size and hand for opening.
• Correctly prepared to Template 4740.

IMPORTANT:

If measurement is incorrect, DO NOT PROCEED WITH INSTALLATION. Contact door manufacturer.

(Figure 1 )

b Door Installation

Hang door on frame.

IMPORTANT:

If door rubs along floor, DO NOT PROCEED WITH INSTALLATION. Contact door manufacturer.

c Install Top Strike Into Door Frame

• Remove the strike filler plate and screws and discard.
• Install four (4) #12-24 socket cap flat head screws. (Figure 2)

FM440 03/20

Multi-Point Lock

Installation Instructions

3 Installation (cont.)

d Install Center Strike Into Door Frame

Install two (2) ¼-20 socket cap flat head screws. (Figure 3)

e Remove Retractor Inserts

WARNING:

The door now has ability to latch. (Figure 4)

f Check Latches (Uninstalled)

1. Insert uninstalled outside mortise trim and rotate to verify top and bottom latches retract flush with door. Do not install mortise trim at this time. (Figure 5 )

2. Move top strike back and forth until top latch engages strike. (Figure 6 )

3 Installation (cont.)

g Install Bottom Strike

1. Close door and mark location of bottom bolt.

• 2. Open door and place strike over bottom bolt location.
• 3. Mark location of bottom strike pocket and hole locations. ( Figure 7)

Note:

Strike is not symmetric. Install as shown. If needed, strike can be rotated later to increase bolt clearance. (Figure 8 )

Multi-Point Lock

Installation Instructions

3 Installation (cont.)

g Install Bottom Strike (cont.)

Flush Mount (Figure 9) Mortise strike 1/4" deep into floor. (Optional for 3/8" door to floor gap.)

1/4" DEEP

IMPORTANT:

Use a vacuum or compressed air to clear holes of debris. ( Figure 10 )

Cross Sectional View Flush Mount (Figure 11 )

Surface Mount (Figure 12 )

IMPORTANT:

Use a vacuum or compressed air to clear holes of debris. ( Figure 13)

Cross Sectional View Surface Mount (Figure 14 )

FM440 03/20

Multi-Point Lock

Installation Instructions

3 Installation (cont.)

h Top and Bottom Latch Adjustment

1. With door hung, measure clearance between top and bottom bolts and strikes. (Figure 15 )

Note:

If both measurements equal 1/16", proceed to Step 3 i , otherwise proceed with Step 3h as follows:

• 2. Remove mortise filler cap and discard. ( Figure 16 )
• 3. Retract latches by rotating lever and opening door. ( Figure 17)

4. Using supplied 1/8" Allen wrench, loosen set screw 1/4 turn maximum. This allows hex rods to rotate during latch bolt adjustment. ( Figure 18 )

Multi-Point Lock

Installation Instructions

3 Installation (cont.)

h Top and Bottom Latch Adjustment (cont.)

Using supplied 3/32" Allen wrench, rotate top or bottom worm gears according to directions below ( Figure 19 ). Bolt to strike clearance should equal 1/16". This sets bolt projection. (Figure 20 )

Note:

Ten (10) turns equals approximately 1/16".

Rotate top counterclockwise to project bolt; clockwise to retract bolt.

Rotate bottom counterclockwise to retract bolt; clockwise to project bolt.

Note:

Latches have bottomed if worm gears click.

Tighten set screws. ( Figure 21 )

IMPORTANT:

Figure 20

Set screws must be fully tightened after adjustment.

3 Installation (cont.)

i Mortise Lock Install

1. Remove two (2) #12-24 x1" flat head mounting screws. ( Figure 22 )

• 2. Remove mortise lock filler and discard. ( Figure 23 )
• 3. Install mortise lock, two (2) #12-24 x1" flat head mounting screws, outside front, and two (2) #8-32 x1/4" flat head screws. ( Figure 24 )

For installation assistance contact Corbin Russwin 1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Multi-Point Lock

Installation Instructions

3 Installation (cont.)

j Final Mortise Lock and Trim Installation

Follow supplied mortise lock installation instructions for trim and other function related hardware.

k Electronic Access Control (EAC) Reader and Controller Installation

Follow supplied EAC Installation Instructions (if applicable).

l Deadbolt Label Installation (FE6600 Only)

Install deadbolt label on inside of door. (Figure 25 )

m Key Override With Deadbolt Function Operation Check

Verify hand and bevel of door to determine direction to rotate key and lever. Stand on outside of locked door when determining door hand. (Figure 26 )

Right Hand Reverse Bevel Hinges Right. Open Outward. (RHRB)

• 4. Rotate key to retract latch and hold. (Do not touch lever).
• 5. Continue holding key, rotate lever with other hand and open door. (Figure 27 )

Note:

Graphic is for reference only; it does not represent all door hand options.

Right Hand Hinges Right. Open Inward. (RH)

3 Installation (cont.)

n Electronic Access Control (EAC) Shield (if applicable)

1. Install shield (provided) over inside controller. (Figure 28 )

2. Drill and tap door for #8-32 machine screws (provided).

IMPORTANT:

Shield MUST be centered on controller.

Figure 28

4 Optional Installation

a Dogging Indicator Installation

• 1. Ensure door is latched and all bolts are projected.
• 2. Place plastic field template on pin in top rod through oval cut-out in door. ( Figure 29)

Multi-Point Lock

Installation Instructions

4 Optional Installation (cont.)

a Dogging Indicator Installation (cont.)

1. Using a #7 drill bit, drill two (2) holes completely through door, making sure drill remains square to face of door. (Figure 30 )

2. Countersink holes on opposite face of door to fit supplied oval head screws. ( Figure 31)

4 Optional Installation (cont.)

a Dogging Indicator Installation (cont.)

Install indicator on inside of door using supplied 10-24 x 2" oval head screws. Make sure control fingers grab top rod pin as shown. ( Figure 32)

Check for proper operation. Rotate lever until indicator window shows a single latch point. ( Figure 33)

Note:

To dog top and bottom latches in a retracted state, fully rotate lever and move indicator slider to the left.

Multi-Point Lock

Installation Instructions

5 Addendum

This addendum is to be used as a reference for pre-installed hardware (latches and cassette). The following steps are for ease of reference as they have been completed in advance by the door manufacturer.

a Check Door

Verify the door is:

• Correct size and hand for opening.
• Correctly prepared to Template 4740. ( Figure 34 )

IMPORTANT:

If measurement is incorrect, DO NOT PROCEED WITH INSTALLATION. Contact door manufacturer.

b Place Door Horizontal on Sawhorse

Multi-Point Lock

Installation Instructions

Guide

After

Figure 38

Guide

Multi-Point Lock

Installation Instructions

Latch chassis holes to mate with door face holes.

5 Addendum (cont.)

e Feed Top Rod Into Door

• Orient the latch chassis as shown. Rotate the rod and rod guide so the rod Guide Tab faces up. Slide the rod assembly into the door. Make sure the rod guide remains in the correct orientation with the Guide Tab facing up. ( Figure 39) Guide Tab Top Edge

Figure 39

f Align with Lockbody Cassette (LBC)

• When approaching the LBC, slightly elevate the rod and slide the Guide Tab on outer diameter of the

• To align the hex of rod with the hex of the LBC gear, fit the rod guide tab into the LBC gear slot. Once aligned, push the rod assembly in until fully seated. ( Figure 41)

FM440 03/20

5 Addendum (cont.)

g Troubleshoot Latch Installation

• If the latch will not fully seat in the door, rod or rod guide is not aligned properly with LBC gear. (Figure 42 )

h Correct Rod Installation Check

• Be certain a portion of the red end of the rod can be seen in the LBC viewing window and set screw is in the location shown. ( Figure 43)

Figure 43

FM440 03/20

Multi-Point Lock

Installation Instructions

5 Addendum (cont.)

i Secure Top Latch

• Install four (4) 10-24 oval head screws on the face of the door. ( Figure 44)

• Install six (6) 1/4-20 flat head screws in the top edge of the door. ( Figure 45 )

Note:

Do not fully tighten until all screws are installed.

• Install two (2) screw retainers (top latch only).
• Install two (2) #4-40 flat head screws (top latch only).

j Tighten Set Screw

Using the supplied 1/8" Allen wrench, tighten the set screw to secure the rod to the LBC. ( Figure 46)

IMPORTANT:

Latches will not retract if the set screw is not tightened.

Multi-Point Lock

Installation Instructions

5 Addendum (cont.)

k Bottom Latch Installation

REPEAT

Steps 5e through 5 k to install bottom latch. (Figure 47)

l Check Latch

• Remove the bolt retainer clips from the top and bottom latch assemblies. ( Figure 48)
• Insert mortise trim in the door prep and cassette and rotate to verify latches fully retract ( Figure 49 ). Confirm the set screw moves from circle to circle in the LBC viewing window (Figure 50 ). Do not install the mortise lock at this time.

Note:

Push the black plunger on the top latch to project bolts. (Figure 51 )

Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Multi-Point Lock

Installation Instructions

5 Addendum (cont.)

m Mortise Reinforcer and Mortise Lock Installation

• Remove the two (2) #12-24x1" flat head LBC mounting screws that are securing the lockbody case in the door. (Figure 52)
• Place mortise reinforcer into the door.
• Reinstall two (2) #12-24x1" flat head LBC mounting screws (DO NOT FORCE).
• Install two (2) #12x1/4" self tapping screws through mortise reinforcer into the face of the door. ( Figure 53)

Note:

Reinforcer lip belongs on the side of the door that has a special cutout at the door edge.

Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 USA Phone: 800-543-3658 Fax: 800-447-6714 www.corbinrusswin.com