Corbin Russwin A10 Heavy Duty Non-Hold Open Arm DC6200 and DC6400 Series Option Installation Instructions

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DC6200 Series DC6400 Series

A10 Heavy Duty Non-Hold Open Arm

Important

  • An improperly installed or incorrectly adjusted door closer may cause property damage or personal injury; and will void product warranty.
  • To avoid personal injury, DO NOT DISASSEMBLE THIS DOOR CLOSER BODY.
  • Door closers must be securely fastened to a properly reinforced door and frame with fasteners provided.

A10 Heavy Duty Non-Hold Open Arm

Installation Instructions

1

Introduction

BEFORE INSTALLING:

  • The Americans with Disabilities Act (ADA) requires that doors having door closers have an opening force not to exceed 5 lbf. Use standard templating for regular arm and parallel arm applications. Jamb mounted applications use the template for 140° door opening to achieve the required opening force.
  • The door closer's power size adjustment feature may require adjustment to its lowest setting to comply with ADA opening force guidelines.
  • ADA compliant closer: DC6200 & DC6401.

TO DETERMINE HAND OF YOUR DOOR:

Size of Door & Door Closer
Type of
Installation
Interior Exterior
In-swinging
Recommended Closer Size **Max. Opening
Force lbs/f
Regular Arm 2' 4" - 1 8
3' 0" - 2 14
3' 6" 2' 6" 3 16
4' 0" 3' 0" 4 22
4' 6" 3' 6" 5 24
5' 0" *4' 0" 6 26

* DC6400 Series recommended

MOUNTING SCREW SPECIFICATIONS

ARM AND CLOSER BRACKET

For installation assistance contact Corbin Russwin 1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

DOOR

THICKNESS

1-3/8" (35mm)

1-3/4" (44mm)

& OVER

SEX NUT

LENGTH "L"

1-9/32" (33mm)

1-21/32" (42mm)

** NOTE: These forces are for standard templating with bearing type hinges and do not account for pressure differentials and draft. Half size closers DC6400 are capable of being adjusted to next higher setting.

A10 Heavy Duty Non-Hold Open Arm

Installation Instructions

2 Installation

1. Template

Mark and prepare door and jamb (for closer bracket and arm bracket).

For Vertical Dimensions use "Mounting Dimensions Chart" (Figure 2)

NOTES:

  • Check hand of door. (Figure 1)
  • Right Hand Application Shown, Left Hand Opposite
  • Dimensions given in inches (mm). Do Not Scale Drawing.
  • Closer must be installed in a true horizontal plane to ensure proper closer performance.
  • Door opening (up to 180°) is dependent upon door, frame, wall and hinge/pivot conditions permitting.
  • Maximum Hinge Side Reveal 1/8" (3mm).

MOUNTING DIMENSIONS MINIMUM
CLEARANCE
TOP RAIL DIM. A DIM. B REQUIRED
OVER DOOR
2-1/2" (64mm) 1" 3/4" 1-11/16"
& OVER (25.4mm) (19mm) (43mm)
1-3/4" (44mm) 5/8" 1-1/8" 2-1/16"
-MIN. (16mm) (29mm) (53mm)

Figure 2

* To obtain extra closing force add 3" (77mm) to dimensions marked. This will limit degree of door opening to 110°.

A10 Heavy Duty Non-Hold Open Arm

Installation Instructions

2

Installation

2. Install Closer Bracket. (Figure 3)

3. Mount Closer Body to Closer Bracket. (Figure 4)

A10 Heavy Duty Non-Hold Open Arm

Installation Instructions

2

Installation

4. Position Arm on Closer. (Figure 5)

Main arm projects straight out at 90° angle to door

5. Preload and Fasten Arm to Frame. (Figure 6)

Close door, swing arms to align holes in arm bracket with pre-drilled holes on frame and install attaching screw.

NOTE: Arms will form a "V" position.

Extended Maintenance

Lubricate Arm periodically at shaded points with a drop or two of appropriate lubricant.

A10 Heavy Duty Non-Hold Open Arm

Installation Instructions

Figure 7

3 Adjustments

Adjustments (Figure 7)

(3/32 Allen Wrench Provided)

Closing Speed Valve (Figure 8)

To adjust speed of door closing from fully open to a position 2 to 5" from closed, turn Closing Speed Valve CLOCKWISE to SLOW closing, COUNTER-CLOCKWISE to SPEED closing.

Latching Speed Valve (Figure 9)

After closing speed has been obtained, turn latching speed valve CLOCKWISE to SLOW latching or COUNTER-CLOCKWISE to SPEED latching for last 2" to 5" of door travel.

NOTE: Set combination of CLOSING and LATCHING speeds to between 3 and 7 seconds. Use of door by handicapped, elderly or small children, may require even greater closing time.

Backcheck Intensity Valve (Figure 8)

Turn valve COUNTER- CLOCKWISE to reduce backcheck or CLOCKWISE to increase backcheck. (Backcheck should be set to give a soft cushioning action, not a sudden stop).

Delayed Action Valve (Figure 8)

Turn valve CLOCKWISE to SLOW closing, COUNTER-CLOCKWISE to SPEED closing. Delayed action may be adjusted from 20 seconds to 90 seconds, depending on degree of door swing. Delay occurs at the beginning of the door closing cycle from fully open down to 70°, where the closing speed valve then begins its control.

A10 Heavy Duty Non-Hold Open Arm

Installation Instructions

3

Adjustments

Adjust Spring Power According to Chart DC6200 Size 1-6 Adjustment (Figure 10) DC6400 Half Size Adjustment as desired

  • All DC6200 closers are factory set at an approximate Size 3.
  • Adjust closer as necessary for door size using this chart.
  • Readjustment may be required to suit prevailing conditions.

Size of Door No. of Full (360°) Equivalent Closer
Interior Exterior
In-Swinging
Turns Clockwise of
Power Adjuster
Size (Approx.)
2' 4"
(712)
2' 6"
(764)
4 2
2' 6"
(764)
3' 0"
(915)
8 3
3' 0"
(915)
3' 6"
(1067)
12 4
3' 6"
(1067)
4' 0"
(1219)
16 5

Figure 10

4

Cover Installation

Install Cover (Figure 11)

Slip cover over closer. Hold tightly against closer mounting surface. Secure on each side with 6-32 \times 1/4 PBHMS screws.

Figure 11

Slim Cover Option M76 only (Figure 12)

Position spindle cap over unused spindle and secure with truss head screw.

Corbin Russwin 225 Episcopal Road Berlin, CT 06037 Phone: 800-543-3658 Fax: 800-447-6714 corbinrusswin.com

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