Adams Rite 8200 Exit Devices Installation Instructions

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NOTE 2: WHEN BAR HEIGHT IS 36" OR MORE, DIVIDE BAR HEIGHT BY 2. OTHERWISE, USE 18" AS THE DIMENSION

NOTE: THESE DIMENSIONS AND TEMPLATES ASSUME A DOOR THICKNESS OF $1.75^{\circ}$ WITH $1/8^{\circ}$ WALL. FOR DOORS OF OTHER THICKNESS, CONSULT FACTORY.

METRIC EQUIVALENTS
INCHES	ММ	INCHES	MM	INCHES	MM	INCHES	ММ	INCHES	ММ
. 125	3,17	.500	12,70	1	25,40	1.960	49,78	30	762,00
.218	5,54	.670	17,02	1.080	27,43	2.200	55,88	33.22	843,79
. 240	6,10	.687	17,45	1.187	30,15	3.600	91,44	36	914,40
.250	6,35	. 750	19,05	1.340	34,04	3.718	94,43	39.22	996,19
. 375	9,52	.800	20,32	1.350	34,29	3.750	95,25	42	1066,80
.400	10,16	.900	22,86	1.375	34,93	18	457,20	45.22	1148,59
.455	11,56	.910	23,11	1.400	35,56	27.22	691,39	48	1219,20

Bar Cutoff Instruction:

1.Remove push bar.
2. Tap mounting cap off hinge end of bar using a mallet or punch.
3.Re-install push bar, collapse, and tape down in area of cut-off.
4. Mark cut length on tape, see cutting guide on website for calculation.
5.Saw off excess, remove tape and deburr.
6. Tap mounting cap into bar using a soft mallet to protect finish.
7. Continue to installation instructions.

SEPARATING PUSH BAR AND MOUNTING BAR PROCEDURE

1. REMOVE BOTH END CAPS. THE RETAINER IS ATTACHED TO THE NOSE END CAP.
2. SLIDE PUSH BAR TOWARD HINGE SIDE OF DOOR.
3. CONTINUE TO SLIDE PUSH BAR PAST THE PIVOT PLATE THAT RIDES IN PUSH BAR TRACK.
4. SLIDE PUSH BAR IN OPPOSITE DIRECTION KEEPING PIVOT PLATE OUT OF TRACK UNTIL PUSH BAR IS FREE OF MOUNTING BAR. MOUNTING BAR PIVOT PLATE TRACK END CAP & RETAINER ASS' Y

INSTALLING PUSH BAR TO MOUNTING BAR

1. WITH PUSH BAR IN HAND AND MOUNTING BAR ATTACHED TO DOOR, FIND PIVOT PLATE STAKED INTO PUSH BAR. (THIS PLATE IS ON THE LATCH END OF ASSEMBLED UNIT). SLIDE THE PIVOT PLATE NEAREST HINGE INTO TRACK OF PUSH BAR UNTIL SECOND PIVOT PLATE IS EXPOSED. INSERT PIVOT PLATE INTO TRACK ON PUSH BAR AND SLIDE IN OPPOSITE DIRECTION UNTIL PUSH BAR AND MOUNTING BAR ALIGN.

PRODUCT MUST BE INSTALLED ACCORDING TO ALL APPLICABLE BUILDING AND LIFE SAFETY CODES

www.adamsrite.com Phone: 800-626-7590 800-872-3267

Fax: 866-582-4641 800-232-7329

80-0180-196

Rev. 9

8200 EXIT DEVICE FOR NARROW STILE GLASS DOOR

INSTALLATION INSTRUCTIONS

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IMPORTANT!

This device is unhanded. It can be installed in either left hand reverse or right hand reverse doors without alteration. The doors' lead stile and header preparation are IDENTICAL not mirror image. Note in the sketch above that the yoke type bolt always faces right (as viewed from inside) and the strike post is toward the right of the backset centerline for both doors.

$\frac{\textit{NOTE}}{\textit{ACCOMPLISHED}} \quad \textit{STEPS I THRU 10 ARE MORE EASILY} \\ \frac{\textit{NOTE}}{\textit{ACCOMPLISHED IF DOOR IS NOT INSTALLED IN FRAME.}}$

HOW TO FIND BACKSET

NOTE THAT LOCATION OF TEMPLATE (T) WILL VARY. FOR FIN STOP, REMOVE 1 3/4" WIDE SECTION OF FIN AND MOUNT STRIKE TO HEADER. FOR FULL STOP, MOUNT STRIKE TO STOP.

REMOVE 1 3/4"

DOOR

Rev. 9

INSTALL 2 PLASTIC GUIDES ON BACKSET CENTERLINE; ONE HALFWAY FROM BAR HEIGHT TO TOP OF DOOR, ANOTHER HALFWAY TO BOTTOM OF DOOR. (USE ROD GUIDE AS TEMPLATE TO DRILL 0.156" DIA HOLES FOR SELF-TAPPING SCREWS).

ADJUST RODS TO LENGTH:

WITH CEARS ALIGNED TO STAMPED MARKS (SEE FIGURE AT STEP 8), ADJUST TOP ROD TO LENGTH BY TURNING IT TO ALIGN MARK ON TEMPLATE ① WITH SQUARE BOLT. ADJUST BOTTOM BOLT FLUSH WITH BOTTOM OF DOOR (FOR NOW).

REMOVE BAR, DRILL .156 DIA HOLES IN HINGE STILE. REINSTALL BAR PERMANENTLY WITH FOUR SCREWS AS SHOWN BELOW.

#10X1 1/4 PAN HEAD SELF-TAPPING SCREW (2 AT HINGE END, 1 AT BOTTOM HOLE OF MOUNTING BASE)

SECURE CRANK ON DRIVER SHAFT WITH LOCK WASHER AND SCREW. THEN REINSTALL THE PUSH BAR.

RHR DOOR WILL LOOK LIKE THIS

LHR DOOR

INSTALL TOP BOLT ACTUATOR ASSEMBLY AND SECURE WITH TWO SCREWS. SNAP ROD COVER ONTO PLASTIC ROD GUIDE AND SLIDE IT DOWN INTO MOUNTING BASE. WITH ASSEMBLY IN LOCKED POSITION AND PUSH BAR RELEASED, END OF SQUARE BOLT SHOULD ENGAGE STOP PLATE AS SHOWN. (FOR FINE ADJUSTMENT, REMOVE ACTUATOR ASSEMBLY, ADJUST BOLT UP OR DOWN AND REINSTALL ASSEMBLY).

NOTE: SQUARE BOLT MUST BE FLUSH WITH TOP OF STOP PLATE.

INSTALL DOOR IN FRAME. MARK ON HEADER, THRESHOLD, THE BACKSET CENTERLINE, AND WHERE FACE OF CLOSED DOOR RESTS. APPLY CLEAR TEMPLATES (H) AND (F) AND DRILL STRIKE HOLES.

POSITION STRIKE PLATE ASSEMBLY ON HEADER. THEN, TIGHTEN SECURELY WITH HEX WRENCH. (TORQUE TO 100 IN-LBS MAX.)

INSTALL LOWER COVER. SNAP ALUMINUM ROD COVER ONTO PLASTIC ROD GUIDE AND SLIDE IT UP INTO MOUNTING BASE. SLIP LOWER BOLT GUIDE ASSEMBLY OVER HEX BOLT AND DROP INTO LOWER COVER SHOWN. POSITION LOWER COVER AND SECURE IT WITH TWO SCREWS.

INSTALL TWO PROTECTIVE COVERS ON TOP BOLT ACTUATOR ASSEMBLY AND LOWER COVER. SLIDE PROTECTIVE COVERS INTO TOP BOLT ACTUATOR ASSEMBLY AND LOWER COVER. SECURE EACH COVER WITH ONE SCREW AT SIDE.

www.adamsrite.com Phone: 800-626-7590 800-872-3267

Fax: 866-582-4641 800-232-7329

80-0180-196

8200 EXIT DEVICE FOR NARROW STILE GLASS DOOR

INSTALLATION INSTRUCTIONS

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