Installation Instructions

80-9344-1201-010 (05-12)

Non Hold Open Door Closers Multi Size - 1 thru 6

Models – 4400 TJ4400 TJL4400 PA4400

4400 Series

CAUTION

An incorrectly installed or improperly adjusted door closer can cause property damage or personal injury. These instructions should be followed to avoid the possibility of misapplication or misadjustment.

• With or without suffix "DL" (Delayed Action) closing.
• With or without suffix "M" with metal Cover.

Note:

The closing force for series 4400 door closer is adjustable from a size 1 to a size 6, as outlined in ANSI Standard A156.4. When this series of door closer is installed and adjusted to conform to ADA reduced opening force requirements (5 lbs max.) for interior doors. It may not have adequate closing force to reliably close and latch the door. Power adjustments charted on pages 3,4 and 5 are recommended where possible, to ensure proper door control.

For Special Applications a separate door and frame preparation template is packed with these instructions. Use this instruction sheet for installation sequence and closer adjustments only.

• It is recommended that the door, on which the door closer will be installed, be hung on ball bearing hinges. Door must swing freely.
• A separate door stop, supplied by others, is recommended to prevent damage to the door closer, closer arm; or to the door, frame or adjacent walls.
• Door and Frame must be properly reinforced, or use of special fasteners employed, to prevent the mounting screws from pulling out.
• All dimensions are given in inches with corresponding metric dimensions (millimeters) in parentheses.
• Door closer should never be installed on the exterior of a building.

Preparation for Fasteners Figure 2
Fasteners		Door or Frame	Drill-Sizes
Standard	Self-Drilling Screw	Aluminum or Metal	No drill required
		Wood (see Note)	3/16" (4.30 mm)
	1/4" - 20 machine screw	Metal	Drill: #7 (0.201" dia.) Tap: 1/4" - 20
Optional	Sleeve nuts and bolts	Hollow Metal	9/32" (7 mm) through; 3/8" (9.5 mm) door face opposite to closer
		Aluminum or Wood	3/8" (9.5 mm) through
	Through-bolts and grommet-nuts	All	9/32" (7 mm); 3/8" (9.5 mm) dia. x 3/8" (9.5 mm) deep on door opposite to closer

Note: Wood doors/frames. Pilot hole must be drilled when using Self-Drilling Screws.

Always consult door/frame manufacturer for fastener compatibility with the material of their door/frame.

Installation Regular Arm Instructions Template 5-5/8 1-3/4 (143)(44.5)1-1/8 (29) (19) 4-3/8 (101.6) (111.1)(38)2-3/8 (60.3)3/4 (19)6-3/4 G Hinge or Pivot 12-3/8 (314.3)

Do Not Scale Drawing

Right Hand Door Shown

Dimensions are in inches (mm).

486 Backplate Mounting Hole Only

	Dimension A
Opening	inches	mm
To 100°	7-5/8	194
101° to 120°	6-5/8	168
121° to 150°	4-5/8	117
151° to 180°	4-1/8	105

Installation Sequence

Select angle of opening and use dimensions shown in template and chart to locate 4 holes

For applications that are different from above, a separate template will be supplied for door and frame preparation.

• Prepare door and frame for fasteners using "Preparation for Fasteners" chart, Figure 2, Page 2.
• Fasten optional 486 backplate to door, only if it is required for the door conditions.
• Install closer body with tube end away from hinge, with valves:

Down for Left Hand door UP for Right Hand door.

• Fasten arm shoe (with adjusting rod) Figure 1, Page 2 to frame face.
• Install main arm onto closer pinion shaft, aligning arm mark "S" with the one flat corner of the square shaft "Pinion Flat", see illustration at right. Secure with hex washerhead main arm screw.

Remove forearm screw from adjusting rod on frame and open door slightly to slide adjusting rod into slide unit. Close door and rotate arm away from hinge until adjusting rod and slide unit are perpendicular (at a 90° angle) to door. Install and tighten forearm screw.

Make closer adjustments, if required, using information below and on Page 6, then install closer cover.

4400 Series Power Adjustment Chart
Maximum Interior Door Size inches (mm)	Maximum Exterior Door Size inches (mm)	Full Clockwise Turns of Closer Power Adjustment Nut (from "0" turns)
32 (0.81)	2 8 (0.70)	5
36 (0.91)	3 4 (0.86)	8-1/2
42 (1.07)	3 8 (.96)	11
52 (1.32)	42 (1.07)	13-1/2
60 (1.52)	48 (1.22)	16-1/2
NOTE: Maximum of 16-1/2 turns (360°) of Power

IOTE: Maximum of 16-1/2 turns (360°) of Power Adjustment Nut. Closer is shipped set at 8 turns from the factory.

Install closer per instructions with the proper pre-load applied to the arm then adjust spring power. The power adjustment will not work properly if the closer spring is not pre-loaded. To increase power, use 11/16" wrench to turn power adjustment nut clockwise. To decrease power, turn nut counter clockwise.

80-9344-1201-010 (05-12)

Installation Top Jamb Instructions Template 6-3/4 (171.5)12-3/8 (314.3)4-3/8 (101.6) (111.1)3/4 2-3/8 (19)(60.3)*1-5/8 * 1-1/8 * 3/8 (41)(29)(10)Always use frame or transom C Hinge or Pivot rabbet as reference plane, not bottom of stop. Installation Sequence (143)

Do Not Scale Drawing

Left Hand Door Shown

Dimensions are in inches (mm).

486 Backplate Mounting Hole Only

	Dimension A
Opening	inches	mm
To 100°	7-5/8	194
101° to 120°	6-5/8	168
121° to 150°	4-5/8	117
151° to 180°	4-1/8	105

Select angle of opening and use dimensions shown in template and chart to locate 4 holes on frame for closer body (or 4 holes for optional 486 backplate) and 2 holes on door for arm shoe.

For applications that are different from above, a separate template will be supplied for door and frame preparation.

• Prepare door and frame for fasteners using "Preparation for Fasteners" chart, Figure 2, Page 2.
• Fasten optional 486 backplate to frame, only if it is required for the frame conditions.
• Install closer body with tube end away from hinge, with valves:

Up for Left Hand door Down for Right Hand door.

Fasten arm shoe (with adjusting rod) Figure 1, Page 2 to door face.

Note that a longer adjusting rod or different arm might be required for your frame conditions, see illustration with "Reveal Range" chart to the right.

Install main arm onto closer pinion shaft, aligning arm mark "S" with the one flat corner of the square shaft, "Pinion Flat", see illustration at right. Secure with hex washerhead main arm screw.

Arm Mark Pinion Flat Remove forearm screw from adjusting rod on doc

Remove forearm screw from adjusting rod on door and open door slightly to slide adjusting rod into slide unit. Close door and rotate arm away from hinge until adjusting rod and slide unit are perpendicular (at a 90° angle) to door. Install and tighten forearm screw.

Make closer adjustments, if required, using information below and on Page 6, then install closer cover.

4400 Series Power Adjustment Chart
Maximum Interior Door Size inches (mm)	Maximum Exterior Door Size \ninches (mm)	Full Clockwise Turns of Closer Power Adjustment Nut (from "0" turns)
32 (0.81)	2 8 (0.70)	5
36 (0.91)	34 (0.86)	8-1/2
42 (1.07)	3 8 (.96)	11
52 (1.32)	4 2 (1.07)	13-1/2
60 (1.52)	48 (1.22)	16-1/2
NOTE: Maximum of 16-1/2 turns (360°) of Power

NOTE: Maximum of 16-1/2 turns (360°) of Power Adjustment Nut. Closer is shipped set at 8 turns from the factory.

Install closer per instructions with the proper pre-load applied to the arm then adjust spring power. The power adjustment will not work properly if the closer spring is not pre-loaded. To increase power, use 11/16" wrench to turn power adjustment nut clockwise. To decrease power, turn nut counter clockwise.

Installation Instructions

Parallel Arm Template

Installation Sequence

• Select angle of opening and use dimensions shown in template and chart to locate 4 holes on door for closer body (or 4 holes for optional 488 dropplate) and 4 holes on underside of frame for soffit plate.

For applications that are different from above, a separate template will be supplied for door and frame preparation.

• Prepare door and frame for fasteners using "Preparation for Fasteners" chart, Figure 2, Page 2.
• Fasten optional 488 dropplate to door, only if it is required for the door conditions.
• Install closer body with tube end away from hinge, with valves: Down for Left Hand door UP for Right Hand door.
• Fasten soffit plate to frame.
• Install adjusting rod onto soffit plate and secure with screw and washer assembly from screw pack.

	Dimension A		Dimension B
Opening	inches	mm	inches	mm
To 100°	8-3/4	222	9-1/4	235
101° to 130°	7-1/4	184	7-3/4	197
131° to 150°	6-1/4	159	6-3/4	171
151° to 180°	5-1/4	133	5-3/4	146

488 Dropplate Mounting Hole Only

Do Not Scale Drawing Left Hand Door Shown Dimensions are in inches (mm).

• Install main arm onto closer pinion shaft using illustration below. The one flat corner of the square shaft " Pinion Flat ", must be aligned with the corner mark on arm:

Arm mark "Y" for Right Hand door

Arm mark "Z" for Left Hand door

This requires that the pinion shaft be rotated approximately 50 degrees to get correct alignment.

• Secure with hex washerhead main arm screw.

• Remove forearm screw from adjusting rod on frame and open door slightly to slide adjusting rod into slide unit.
• Close door and pull arm away from door face so elbow is 1-1/2" (38mm) off of door face. Reinstall and tighten forearm screw in rod.

• Make closer adjustments, if required, using information below and on Page 6, then install closer cover.

4400 Series Power Adjustment Chart
Maximum Interior Door Size inches	Maximum Exterior Door Size inches	Full Clockwise Turns of Closer Power Adjustment Nut (from "0" turns)
(mm)	(mm)
30 (0.76)	26 (0.66)	7
34 (0.86)	30 (0.76)	9
38 (.96)	36 (.91)	12-1/2
48 (1.22)	42 (1.07)	14-1/2
54 (1.37)	48 (1.22)	16-1/2

NOTE: Maximum of 16-1/2 turns (360°) of Power Adjustment Nut. Closer is shipped set at 8 turns from the factory.

Install closer per instructions with the proper pre-load applied to the arm then adjust spring power. The power adjustment will not work properly if the closer spring is not pre-loaded. To increase power, use 11/16" wrench to turn power adjustment nut clockwise. To decrease power, turn nut counter clockwise.

DO NOT use a power drill or driver to turn adjustment nut. This will damage closer and void warranty.

Unit Adjustment

Closing Speed Controls (Figure 4A or 4B and 5.)

• Valve "S/D" Controls Sweep Range on Standard closer (or Delayed Range on Delayed Action closer).
• Valve "L" Controls Latch Range.
• Valve "S" Controls Sweep only on Delayed Action closer.

Closing Power Control Figure 3 Set closer to desired size. For recommended sizes, refer to the Power Adjustment Chart on pages 3,4,& 5. Install closer per instructions with the proper pre-load applied to the arm then adjust spring power. The power adjustment will not work properly if the closer spring is not pre-loaded. To increase power, use 11/16" wrench to turn power adjustment nut clockwise. "Spring Power To decrease power, turn nut Adjustment Nut" counter clockwise. DO NOT use a power drill or driver to turn adjustment nut. This will damage closer and void warranty. Closing Speed Controls Figure 4 Standard Delayed Action 4B

Adjust Closing Speed Time to between 3 to 7 second from 90°. Use of the door by handicapped, elderly or small childen may require greater closing time.

Closing Cycle

Closing Speed Controls Figure 5

Closing Cycle

Opening Door Control (Figure 6.)

• Backcheck ("B") valve controls the hydraulic resistance to door opening. NEVER close this valve completely – it is not to provide a positive stop.
• Backcheck position ("P") valve controls the door angle where backcheck cushioning starts. Valve normally closed.

Identify Door Closer

stamped "1-6", "1-4" or "2-6". They can be replaced with the newer "1-6" model which has no stamp.

An ASSA ABLOY Group brand

3000 Highway 74 East • Monroe, NC 28112 Tel: (800)-438-1951 • Fax: (800)-338-0965 www.yalelocks.com